Bimetallic Cu-Ni Catalysts Derived from Phyllosilicates for Synergistically Catalyzing CO2 and CH4 Dry Reforming

Methane dry reforming reaction offers an attractive route to simultaneously convert two kinds of greenhouse gases into clean fuels and highly valuable chemicals. Nevertheless, the inactivation of nickel-based catalysts due to sintering and coking in dry reforming has severely limited its industrial application. In this study, we proposed a step-by-step strategy to prepare a series of bimetallic xCu-Ni/SiO2 catalysts derived from phyllosilicate precursors. The optimized catalyst shows exceptional performance, with no deactivation during the 50 hour stability test, and the CH4 and CO2 conversion were 88.8% and 94.0%, respectively. This was attributed to the synergistic catalysis of Cu-Ni alloy, which effectively inhibits coke formation. Additionally, the distribution of copper species between nickel species inhibited the mobility and enlargement of nickel particles and thus enhanced the resistance to sintering. The preparation strategy offers valuable insights for designing and preparing highly efficient and stable bimetallic catalysts under high-temperature conditions.

How reduction temperature influences the structure of perovskite-oxide catalysts during the dry reforming of methane

Dry reforming of methane is a promising reaction to convert CO2 and combat climate change. However, the reaction is still not feasible in large-scale industrial applications. The thermodynamic need for high temperatures and the potential of carbon deposition leads to high requirements for potential catalyst materials. As shown in previous publications, the Ni-doped perovskite-oxide Nd0.6Ca0.4Fe0.97Ni0.03O3 is a potential candidate as it can exsolve highly active Ni nanoparticles on its surface. This study focused on controlling the particle size by varying the reduction temperature. We found the optimal temperature that allows the Ni nanoparticles to exsolve while not yet enabling the formation of deactivating CaCO3. Furthermore, the exsolution process and the behaviour of the phases during the dry reforming of methane were investigated using in situ XRD measurements at the DESY beamline P02.1 at PETRA III in Hamburg. They revealed that the formed deactivated phases would, at high temperatures, form a brownmillerite phase, thus hinting at a potential self-healing mechanism of these materials.

Dry Reforming of Methane to Syngas Mediated by Rhodium-Cobalt Oxide Cluster Anions Rh2CoO. J Phys Chem Lett 2024;15:9167-9174. [PMID: 39213481 DOI: 10.1021/acs.jpclett.4c01961] [Citation(s) in RCA: 0] [Impact Index Per Article: 0]

Dry reforming of methane (DRM) to syngas is an important route to co-convert CH4 and CO2. However, the highly endothermic nature of DRM induces the thermocatalysis to commonly operate at high temperatures that inevitably causes coke deposition through pyrolysis of methane. Herein, benefiting from the mass spectrometric experiments complemented with quantum chemical calculations, we have discovered that the bimetallic oxide cluster Rh2CoO- can mediate the co-conversion of CH4 and CO2 at room temperature giving rise to two free H2 molecules and two adsorbed CO molecules (COads). The only elementary step requiring the input of external energy (e.g., high temperature) is desorption of COads from the reaction intermediate Rh2CoOC2O2-. The doping effect of Co has also been clarified that the Co could tune the charge distribution and orbital energy of the active metal Rh, enabling the enhancement of cluster reactivity toward C-H activation, which is essential to facilitating the DRM to syngas. This work not only underlines the importance of temperature control over elementary steps in practical thermocatalysis but also identifies a promising active species containing the late 3d transition metal to drive DRM to syngas. The findings could provide novel insights into design of bimetallic catalysts for co-conversion of CH4 and CO2 at low temperatures.

Study of the Synthesis of Multi-Cationic Sm-Co-O, Sm-Ni-O, Al-Co-O, Al-Ni-O, and Al-Co-Ni-O Aerogels and Their Catalytic Activity in the Dry Reforming of Methane

Dense multi-cationic Sm-Co-O, Sm-Ni-O, Al-Co-O, Al-Ni-O, and Al-Ni-Co-O oxide aerogels were prepared by epoxide-driven sol-gel synthesis. Catalysts for dry reformation of methane, Sm2O3/Co, Sm2O3/Ni, Al2O3/Co, Al2O3/Ni, Al2O3/Co, and Ni were prepared by reduction of aerogels with hydrogen and their catalytic activities and C-deposition during dry reformation of methane were tested. Catalytic tests showed high methane conversion (93-98%) and C-deposition (0.01-4.35 mg C/gcat.h). The highest content of C-deposits after catalytic tests was determined for Al2O3/Co and Al2O3/Ni catalysts, which was related to the formation of Al alloys with Co and Ni. A uniform distribution of Co0 and Ni0 nanoparticles (in the form of a CoNi alloy) was found only for the Al2O3/Co and Ni catalysts, which showed the highest activity as well as low C deposition.

Dry Reforming of Methane over 5%Ni/Ce1-xTixO2 Catalysts Obtained via Synthesis in Supercritical Isopropanol

A series of 5%Ni/Ce_1-xTi_xO₂ catalysts was prepared with nickel impregnation of mixed Ce-Ti oxides obtained via synthesis in supercritical isopropanol. All oxides have a cubic fluorite phase structure. Ti is incorporated into the fluorite structure. Small amounts of impurities of TiO₂ or mixed Ce-Ti oxides appear with Ti introduction. Supported Ni is presented as the NiO or NiTiO₃ perovskite phase. Ti introduction increases total samples reducibility and results in stronger interaction of supported Ni with the oxide support. The fraction of rapidly replaced oxygen and the average tracer diffusion coefficient also increase. The number of metallic nickel sites decreased with increasing Ti content. All catalysts except Ni-CeTi0.45 demonstrate close activity in tests of dry reforming of methane. The lower activity of Ni-CeTi0.45 can be connected to Ni decoration with species of the oxide support. The incorporation of Ti prevents detachment of Ni particles from the surface and their sintering during dry reforming of methane.

Bimetallic NiFe Nanoparticles Supported on CeO2 as Catalysts for Methane Steam Reforming

Ni-Fe nanocatalysts supported on CeO₂ have been prepared for the catalysis of methane steam reforming (MSR) aiming for coke-resistant noble metal-free catalysts. The catalysts have been synthesized by traditional incipient wetness impregnation as well as dry ball milling, a green and more sustainable preparation method. The impact of the synthesis method on the catalytic performance and the catalysts' nanostructure has been investigated. The influence of Fe addition has been addressed as well. The reducibility and the electronic and crystalline structure of Ni and Ni-Fe mono- and bimetallic catalysts have been characterized by temperature programmed reduction (H₂-TPR), in situ synchrotron X-ray diffraction (SXRD), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy. Their catalytic activity was tested between 700 and 950 °C at 108 L g_cat^-1 h^-1 and with the reactant flow varying between 54 and 415 L g_cat^-1 h^-1 at 700 °C. Hydrogen production rates of 67 mol g_met^-1 h^-1 have been achieved. The performance of the ball-milled Fe_0.1Ni_0.9/CeO₂ catalyst was similar to that of Ni/CeO₂ at high temperatures, but Raman spectroscopy revealed a higher amount of highly defective carbon on the surface of Ni-Fe nanocatalysts. The reorganization of the surface under MSR of the ball-milled NiFe/CeO₂ has been monitored by in situ near-ambient pressure XPS experiments, where a strong reorganization of the Ni-Fe nanoparticles with segregation of Fe toward the surface has been observed. Despite the catalytic activity being lower in the low-temperature regime, Fe addition for the milled nanocatalyst increased the coke resistance and could be an efficient alternative to industrial Ni/Al₂O₃ catalysts.

Synergistic effects of Ni-Fe alloy catalysts on dry reforming of methane at low temperatures in an electric field

Dry reforming of methane (DRM) is a promising reaction able to convert greenhouse gases (CO₂ and CH₄) into syngas: an important chemical feedstock. Several difficulties limit the applicability of DRM in conventional thermal catalytic reactions; it is an endothermic reaction that requires high temperatures, resulting in high carbon deposition and a low H₂/CO ratio. Catalysis with the application of an electric field (EF) at low temperatures can resolve these difficulties. Synergistic effects with alloys have also been reported for reactions promoted by the application of EF. Therefore, the synergistic effects of low-temperature DRM and Ni-Fe bimetallic catalysts were investigated using various methods and several characterisations (XRD, XPS, FE-STEM, etc.), which revealed that Ni-Fe binary catalysts show high performance in low-temperature DRM. In particular, the Ni_0.8Fe_0.2 catalyst supported on CeO₂ was found to carry out DRM in EF effectively and selectively by virtue of its bimetallic characteristics.

Catalysis of Alloys: Classification, Principles, and Design for a Variety of Materials and Reactions

Alloying has long been used as a promising methodology to improve the catalytic performance of metallic materials. In recent years, the field of alloy catalysis has made remarkable progress with the emergence of a variety of novel alloy materials and their functions. Therefore, a comprehensive disciplinary framework for catalytic chemistry of alloys that provides a cross-sectional understanding of the broad research field is in high demand. In this review, we provide a comprehensive classification of various alloy materials based on metallurgy, thermodynamics, and inorganic chemistry and summarize the roles of alloying in catalysis and its principles with a brief introduction of the historical background of this research field. Furthermore, we explain how each type of alloy can be used as a catalyst material and how to design a functional catalyst for the target reaction by introducing representative case studies. This review includes two approaches, namely, from materials and reactions, to provide a better understanding of the catalytic chemistry of alloys. Our review offers a perspective on this research field and can be used encyclopedically according to the readers' individual interests.