Airborne micro-organisms in poultry processing plants

Distribution and prevalence of airborne microorganisms in three commercial poultry processing plants

Airborne microbial contaminants and indicator organisms were monitored within three poultry processing plants (plants A, B, and C). In total, 15 cubic feet (c.f.) of air was sampled per location during 15 visits to each plant and quantitatively analyzed for total mesophilic and psychrophilic aerobic counts, thermophilic campylobacters, Escherichia coli, and Enterobacteriaceae. The prevalence of Salmonella spp. in air samples was also evaluated. Significant reductions in total aerobic counts were observed between defeathering and evisceration areas of the three plants (P < 0.05). Mesophilic plate counts were highest in the defeathering areas of all plants compared to equivalent psychrophilic plate counts. Enterobacteriaceae counts were highest in the defeathering areas of all three plants with counts of log10 1.63, 1.53, and 1.18 CFU/15 c.f. recovered in plants A, B, and C, respectively. E. coli enumerated from air samples in the defeathering areas exhibited a similar trend to those obtained for Enterobacteriaceae with log10 1.67, 1.58, and 1.18 CFU for plants A, B, and C, respectively. Thermophilic campylobacters were most frequently isolated from samples in the defeathering areas followed by the evisceration areas. The highest mean counts of the organism were observed in plant A at 21 CFU/15 c.f. sample with plants B and C at 9 and 8 CFU/sample, respectively. With the exception of low levels of Enterobacteriaceae recovered from samples in the on-line air chill in plant A, E. coli, Enterobacteriaceae, or Campylobacter spp. were not isolated from samples in postevisceration sites in any of the plants examined. Salmonella spp. were not recovered from any samples during the course of the investigation.

Water and air in two poultry processing plants' chilling facilities--a bacteriological survey

1. Water, aerosols and air in chilling facilities in 2 poultry abattoirs were bacteriologically examined. The different types of samples displayed a variety of bacterial loads and genera. 2. The aerobic plate count in water from spray nozzles was about log10 2 to 3 in both plants. Flavobacterium, Alcaligenes, Acinetobacter and Pseudomonadaceae were predominant in these samples. 3. The microbial load in air of the 2 plants was quite different, consisting mainly of Micrococcaceae and Gram-positive irregular rods. 4. The aerobic plate count in aerosols was extremely high. The flora was the same as was found in the spray nozzles samples, plus Enterobacteriaceae, Micrococcaceae and streptococci, which presumably came from the air in the system. Cross-contamination may well occur in evaporative chilling.

Microbiological survey of a South African poultry processing plant

Bacterial populations associated with poultry processing were determined on neck skin samples, equipment surfaces and environmental samples by replicate surveys. Aerobic plate counts, Enterobacteriaceae counts, Enterobacteriaceae counts and Pseudomonas counts were performed by standard procedures and the prevalence of Listeria, presumptive Salmonella and Staphylococcus aureus determined. Statistically significant (P < 0.05) increases in counts of all types of bacteria were obtained on product samples as a result of processing. Although bacterial counts on neck skin samples decreased by 0.3 to 0.4 log CFU g-1 after spray washing of carcasses, subsequent spinchilling and packaging of whole carcasses resulted in 0.7 to 1.2 log CFU g-1 increases. Bacterial numbers on equipment surfaces, however, decreased significantly from the "dirty" to the "clean" areas of the abattoir. Transport cages, "rubber fingers", defeathering curtains, shackles and conveyor belts repeatedly showed aerobic plate counts in excess of 5.0 log CFU 25 cm-2. Aerobic plate counts of scald tank and spinchiller water were 2 log CFU ml-1 higher than those of potable water samples. Bacterial numbers of the air in the "dirty" area were higher than those of the "clean" area. Listeria, presumptive Salmonella and Staphylococcus aureus were isolated from 27.6, 51.7 and 24.1% of all product samples, respectively, and Listeria and Staphylococcus aureus were also isolated from selected equipment surfaces.

Incidence of Salmonella in fresh dressed turkeys raised under Salmonella-controlled and uncontrolled environments

The incidence of salmonella in turkeys from experimental salmonella-controlled and uncontrolled, or normal, flocks processed at three turkey slaughter plants were compared. The results indicate that processing salmonella-controlled turkeys in a plant that routinely kills normal birds may result in the contamination of the salmonella-controlled birds, probably due to salmonella in the plant environment. The salmonella-controlled turkeys studied tended to have a lower incidence of salmonella than normal birds. These observation indicate that salmonella control practices in turkey raising can result in a salmonella reduction in market birds even under existing commercial slaughter, evisceration, and cooling procedures.

Staphylococcus aureus in commercial laying flocks: incidence and characteristics of strains isolated from chicks, pullets and hens in an integrated commercial enterprise

1. Staphylococcus aureus was able to colonise the surface of chicks as young as 1 d old. 2. The organism was detected in a hatchery particularly in the debris from the hatchers and on the working surfaces at the sexing and vaccination areas. 3. The degree of surface colonisation of chicks and pullets was low during rearing but rose to a maximum at mid-lay (50 weeks) when the organism was readily detectable on almost all hens. 4. Strains of Staphylococcus aureus were characterised by phage-typing and cultural characteristics and found to belong predominantly to poultry phage group B2 of Gibbs et al. (1978a). 5. A detailed description of poultry phage group B2 strains is presented; strains of this type can be considered as a second "live-bird" ecovar when compared with Staph. aureus var. gallinae of Witte et al. (1977).