A possible model for corrosion pitting and tunneling in noble-metal alloys

Progress and prospects of dealloying methods for energy-conversion electrocatalysis

Developing hydrogen production and utilization technologies is a promising way to achieve large-scale applications of renewable energy. For both water electrolysis and fuel cell electrode reactions, electrocatalysts are critical to their energy conversion efficiencies. Among the various strategies for improving the performance of electrocatalysts, dealloying has been developed as a commonly used effective post-processing method. It originated from anti-corrosion science and can form metal materials with porous or "skin" nanostructures by selectively dissolving the active components in alloys. There are generally two types of dealloying methods: electrochemical dealloying and chemical dealloying. Electrochemical dealloying is more controllable, while chemical dealloying is simpler and less expensive. In this review, the fundamentals, histories, and progress of dealloying methods for energy conversion electrocatalysis are systematically summarized. Furthermore, current problems and prospects are proposed.

Metal corrosion for nanofabrication

The annual cost of corrosion has been increasing globally, and it has now reached beyond 3% of the world's gross domestic product. It remains a challenge to reduce or prevent unwanted corrosion effectively after many decades of effort. Nowadays, more efforts are being made to develop anti-corrosion platforms for decreasing the huge cost of corrosion. In parallel, it is also highly expected to be able to use corrosion for producing useful materials with reduced energy consumption. In this review, recent progress in how methods for controlling metal corrosion can be used to produce structure-diversified nanomaterials are summarized along with a presentation of their applications. As a valuable addition to the scientists' toolbox, metal corrosion strategies can be applied to different metals and their alloys for the production of various nanostructured materials; this also provides insights into how metal corrosion can be further prevented and into how corrosion wastage can be reduced.

Initial corrosion observed on the atomic scale

Corrosion destroys more than three per cent of the world's GDP. Recently, the electrochemical decomposition of metal alloys has been more productively harnessed to produce porous materials with diverse technological potential. High-resolution insight into structure formation during electrocorrosion is a prerequisite for an atomistic understanding and control of such electrochemical surface processes. Here we report atomic-scale observations of the initial stages of corrosion of a Cu3Au111 single crystal alloy within a sulphuric acid solution. We monitor, by in situ X-ray diffraction with picometre-scale resolution, the structure and chemical composition of the electrolyte/alloy interface as the material decomposes. We reveal the microscopic structural changes associated with a general passivation phenomenon of which the origin has been hitherto unclear. We observe the formation of a gold-enriched single-crystal layer that is two to three monolayers thick, and has an unexpected inverted (CBA-) stacking sequence. At higher potentials, we find that this protective passivation layer dewets and pure gold islands are formed; such structures form the templates for the growth of nanoporous metals. Our experiments are carried out on a model single-crystal system. However, the insights should equally apply within a crystalline grain of an associated polycrystalline electrode fabricated from many other alloys exhibiting a large difference in the standard potential of their constituents, such as stainless steel (see ref. 5 for example) or alloys used for marine applications, such as CuZn or CuAl.

Corrosion behavior of Pd-Cu and Pd-Co alloys in synthetic saliva

Pd-based alloys are major alternatives to gold-based alloys for PFM applications. In electrolytes simulating oral fluids, these alloys exhibit electrode behavior similar to passivity of active metals, i.e., a potential region of almost constant current density up to a critical potential, above which the current increases. The objective of this study was to correlate the electrode behavior with the results of solution analyses and changes in the surface composition of the alloys. Binary alloys Pd-15 wt% Cu and Pd-19 wt% Co, as well as the pure components, were examined. Corrosion potentials vs. time, potentiodynamic anodic polarization curves, polarization resistances vs. time, and potentiostatic anodic charges were measured with synthetic saliva used as the electrolyte. The concentrations of Pd, Cu, and Co in the solution after various exposures were determined by atomic absorption. The surfaces of the alloys were examined by x-ray photoelectron spectroscopy before and after the exposures. The results show that selective dissolution of the less-noble components occurred on the surfaces of both alloys for all the exposures, leaving the surfaces highly enriched in Pd. This enrichment contributed to the potential changes and the passive-type behavior. Copper dissolved more than cobalt at longer exposures and higher potentials, in spite of its higher nobility. Dissolution of cobalt seemed to be limited by the formation of a surface film, which may be related to the transition character of this element.