Multicomponent recycled plastics: considerations about their use in food contact applications

One-dimensional and comprehensive two-dimensional gas chromatographic approaches for the characterization of post-consumer recycled plastic materials

In September 2022, the European Commission published its new regulation on recycled plastic materials for food contact. It allows newly developed, non-authorized technologies and approaches, or so-called novel technologies, to be deployed in the field to generate the data needed for establishing regulatory and/or fit for purpose processes. The data shall be generated by using suitable methods, but the regulation does not give a more detailed description on those. In this study, commercially purchased buckets made of post-consumer recycled polypropylene were screened, using a number of different analytical approaches. Sample preparation methods, analysis techniques, and the data and information generated were compared. The results clearly demonstrate the need for a detailed characterization of such materials and the advantages and disadvantages of the analysis using conventional gas chromatography with flame ionization detection and mass spectrometery as well as two-dimensional comprehensive gas chromatography with time of flight mass spectrometry.

UPLC–MS as a powerful technique for screening the nonvolatile contaminants in recycled PET

The possibility of using recycled polyethylene terephthalate as a food contact material is being seriously considered, but the potential migration of nonvolatile compounds from it must be assessed to ensure that it is safe to do so. In the study presented here, four samples of recycled PET were each exposed to three food simulants under the harsh extraction conditions stipulated by European legislation regarding migration tests. The nonvolatile compounds that migrated from them were determined by ultra performance liquid chromatography-mass spectrometry using three different cone voltages, and both positive and negative ionization modes. A total of 36 chemical compounds were detected, some of which were identified, including common additives such as N,N'-di-beta-naphthyl-p-phenylenediamine (antioxidant) and 2,4-di-tert-butyl-6-(5-chloro-2H-benzotriazol-2-yl)phenol (light stabilizer) as well as degradation compounds such as ethylene terephthalate dimers and trimers. In addition, specific migration values of three common components of polyethylene terephthalate (diethylene glycol, terephthalic acid, and isophthalic acid) were determined and found to occur at levels of <1 mg/kg-much lower than the specific migration limits stipulated by European legislation.

Volatile and non-volatile radiolysis products in irradiated multilayer coextruded food-packaging films containing a buried layer of recycled low-density polyethylene

The effects of gamma-irradiation (5-60 kGy) on radiolysis products and sensory changes of experimental five-layer food-packaging films were determined. Films contained a middle buried layer of recycled low-density polyethylene (LDPE) comprising 25-50% by weight (bw) of the multilayer structure. Respective films containing 100% virgin LDPE as the buried layer were used as controls. Under realistic polymer/food simulant contact conditions during irradiation, a large number of primary and secondary radiolysis products (hydrocarbons, aldehydes, ketones, alcohols, carboxylic acids) were produced. These compounds were detected in the food simulant after contact with all films tested, even at the lower absorbed doses of 5 and 10 kGy (approved doses for food preservation). The type and concentration of radiolysis products increased progressively with increasing dose. Generally, there were no significant differences in radiolysis products between samples containing a buried layer of recycled LDPE and those containing virgin LDPE (all absorbed doses), indicating the good barrier properties of external virgin polymer layers. Volatile and non-volatile compounds produced during irradiation affected the sensory properties of potable water after contact with packaging films. Taste transfer to water was observed mainly at higher doses and was more noticeable for multilayer structures containing recycled LDPE, even though differences were slight.

Contaminants and levels of occurrence in washed and shredded poly(ethylene terephthalate) from curbside collection. Part 1: Extraction conditions

The aim was to determine which contaminants were present in washed and dried shredded poly(ethylene terephthalate) (PET, flake) obtained from curbside collection and whether the concentrations were above the US FDA threshold of 215 ppb. Thirty-two semi-volatile contaminants were extracted from the treated flake by Soxhlet extraction using dichloromethane as a PET swelling solvent and gas chromatography-mass spectrometry (GC-MS) was used for identification and quantification. Soxhlet extraction of flake ground to 0-300 pm was effectively completed in 24 h, whereas sonication reduced the extraction time to 3 h. In contrast, Soxhlet extractions of flake ground to a larger particle size range (300-425 pm) were completed in 4 h, possibly due to less aggregation in the extraction thimble. The levels of 26 contaminants were below 215 ppb, but six were not. Dodecanoic acid was present at about 1200 ppb, 2-butoxyethanol was approximately 1000 ppb, limonene, benzophenone and methyl salicylate were above 800 ppb, and 2-methyl-naphthalene near 215 ppb.

European priorities for research to support legislation in the area of food contact materials and articles

A strong science base is required to underpin the planning and decision-making process involved in determining future European community legislation on materials and articles in contact with food. Significant progress has been made in the past 5 years in European funded work in this area, with many developments contributing to a much better understanding of the migration process, and better and simpler approaches to food control. In this paper this progress is reviewed against previously identified work-areas (identified in 1994) and conclusions are reached about future requirements for R&D to support legislation on food contact materials and articles over the next 5 or so years.