Vapour-to-liquid nucleation in cone pores

Heterogeneous nucleation of argon vapor on the nanostructure surface with molecular dynamics simulation

The study of vapor condensation on surface has important engineering significance. The condensation nucleation process of vapor on substrates with different pillar structures is studied through molecular dynamic simulation. The condensation droplets on the pillar with various heights and solid fractions exhibit Wenzel state, Cassie state and the transformation from Wenzel state to Cassie state. The results show that the condensation efficiencies are correlated with the state of droplet and it is explained from the perspective of heat transfer. For the Wenzel state, the droplet fills the gap of pillar and the form of the heat conduction change with the growth of cluster. In the initial of condensation droplets, the heat conduction is similar with various heights of pillar. As the condensation droplets grow, the efficiency of heat conduction enhances with the increasing of height of pillar. For the Cassie state, the form of heat conduction is perpetual during the condensation process with the thermal resistance of the droplet dominated due to the droplets suspended on the pillar. The efficiency of heat transfer is insensitive to the height of pillar. The form of heat conduction for the transformation state transforms from Wenzel state to Cassie state leading to the reduction of condensation rate. The droplet formed in the Wenzel state has the higher transfer efficiency than the Cassie one.

Thermokinetics of heterogeneous droplet nucleation on conically textured substrates

Within the framework of the classical theory of heterogeneous nucleation, a thermokinetic model is developed for line-tension-associated droplet nucleation on conical textures considering growth or shrinkage of the formed cluster due to both interfacial and peripheral monomer exchange and by considering different geometric configurations. Along with the principle of free energy extremization, Katz kinetic approach has been employed to study the effect of substrate conicity and wettability on the thermokinetics of heterogeneous water droplet nucleation. Not only the peripheral tension is found to have a considerable effect on the free energy barrier but also the substrate hydrophobicity and hydrophilicity are observed to switch over their roles between conical crest and trough for different growth rates of the droplet. Besides, the rate of nucleation increases and further promotes nucleation for negative peripheral tension as it diminishes the free energy barrier appreciably. Moreover, nucleation inhibition can be achievable for positive peripheral tension due to the enhancement of the free energy barrier. Analyzing all possible geometric configurations, the hydrophilic narrower conical cavity is found to be the most preferred nucleation site. These findings suggest a physical insight into the context of surface engineering for the promotion or the suppression of nucleation on real or engineered substrates.