Impact of co-pretreatment of calcium hydroxide and steam explosion on anaerobic digestion efficiency with corn stover

Bioconversion of corn fiber to bioethanol: Status and perspectives

Due to the rising demand for green energy, bioethanol has attracted increasing attention from academia and industry. Limited by the bottleneck of bioethanol yield in traditional corn starch dry milling processes, an increasing number of studies focus on fully utilizing all corn ingredients, especially kernel fiber, to further improve the bioethanol yield. This mini-review addresses the technological challenges and opportunities on the way to achieving the efficient conversion of corn fiber. Significant advances during the review period include the detailed characterization of different forms of corn kernel fiber and the development of off-line and in-situ conversion strategies. Lessons from cellulosic ethanol technologies offer new ways to utilize corn fiber in traditional processes. However, the commercialization of corn kernel fiber conversion may be hampered by enzyme cost, conversion efficiency, and overall process economics. Thus, future studies should address these technical limitations.

Influences of organic loading, feed-to-inoculum ratio, and different pretreatment strategies on the methane production performance of eggplant stalk

A large amount of eggplant stalk (ES) is incinerated after harvesting of eggplant every year, which aggravates environmental pollution and waste of resources. Converting ES into methane through anaerobic digestion (AD) technology may be a potential treatment method, considering the low environmental impact and high energy recovery. Firstly, this study explored the effects of organic loading (OL) and feed to inoculum ratio (F/I ratio) on the AD of ES by response surface methodology (RSM). In order to achieve higher AD efficiency, various pretreatments (acid, alkali, alkaline hydrogen peroxide (AHP), microwave, and ultrasound) were introduced and comprehensively assessed with regard to methane production, organic matter destruction, and kinetic parameters. Results showed that OL had a more significant impact on AD process compared to F/I ratio and methane production was enhanced remarkably when the OL and F/I ratio were 35.0 g VS/L and 3.0, respectively. XRD, FTIR, and SEM analyses of pretreated ES showed that alkali and AHP pretreatments performed better in delignification. Under optimal conditions, the ES pretreated with 1.5% AHP (adjusted by KOH) performed the maximum methane production of 262.2 mL/g VS with a biodegradability of 95.0%, which increased by 334.1% compared to untreated ES. This paper not only provides the theoretical data about methane production performance of ES but also gives practical guidance for efficient utilization of similar vegetable stalk biowastes, which is also promising for large-scale industrial applications in the future.

Evaluation and modelling of methane production from corn stover pretreated with various physicochemical techniques

Lignocellulosic by-products from agricultural crops represent an important raw material for anaerobic digestion and clean renewable, which is a key component of the circular economy. Lignocellulose is recalcitrant to biodegradation and pretreatments are required to increase methane yield during anaerobic digestion. In this work, the efficacy of different physicochemical pretreatments was compared using corn stover biomass as substrate. Anaerobic digestion of untreated and pretreated corn stover was performed in batch mode at mesophilic temperature (38°C) and organic matter solubilization of pretreated substrates was also investigated. The highest organic matter solubilization occurred in autoclave pretreatment (soluble chemical oxygen demand = 5630 ± 42 mg O₂ L^-1). However, the highest methane yield was obtained using alkaline pretreatment (367 ± 35 mL CH₄ g^-1 VS_added). Alkaline pretreatment increased methane yield by 43.3% compared to untreated control (256 ± 15 mL CH₄ g^-1 VS_added). Two mathematical models (i.e. first-order kinetics and transfer function) were utilized to fit the experimental data with the aim of assessing anaerobic biodegradation and to obtain the kinetic constants in all cases studied. Both models adequately fit the experimental results. The kinetic constant, k, of the first-order model increased by 92.8% when stover was pretreated with sulphuric acid compared with control. The transfer function model revealed that the maximum methane production rate, R_m, was obtained for the sulphuric acid treatment, which was 63.5% higher compared to control.

Effect of Pretreatment by Freeze Vacuum Drying on Solid-State Anaerobic Digestion of Corn Straw

As a common agricultural waste, corn straw (CS) has a refractory structure, which is not conducive to anaerobic digestion (AD). Appropriate pretreatment is crucial for addressing this problem. Thus, freeze vacuum drying (FVD) was proposed. In this study, fresh CS (F-CS) pretreated (5 h, −40 °C) by FVD and naturally dried CS (D-CS) were compared. Differences in substrate surface structure and nutrient composition were first investigated. Results show that a loose and porous structure, crystallinity, and broken chemical bonds, as well as higher proportions of VS, C, N, cellulose, hemicellulose, and crude proteins in F-CS show a potential for methane production. Besides, process performance and stability were also examined in both high (4, VS basis) and low (1, VS basis) S/I ratio AD. A higher degradation ratio of hemicellulose as well as richer dissolved microbial metabolites, coenzymes, tyrosine-like proteins, and hydrolysis rate of particulate organic matter in the F-CS system enhanced the efficiency of methane conversion. The cumulative methane yield increased from 169.66 (D-CS) to 209.97 (F-CS) mL/gVS in the high S/I ratio system (p = 0.02 < 0.05), and 156.97 to 171.89 mL/gVS in the low S/I ratio system. Additionally, 16S-rRNA-gene-based analysis was performed. Interestingly, the coordination of key bacteria (Clostridium_sensu_stricto_1, Bacillus, Terrisporobacter. Clostridium_sensu_stricto_7, Thermoclostrium, UCG-012, and HN-HF0106) was more active. Poorer Methanosarcina and Methanomassiliicoccus as well as richer Methanobrevibacter and Methanoculleus stimulated the co-relationship of key archaea with diverse methanogenesis pathways. This study aims to verify the positive effect of FVD pretreatment on AD of CS, so as to provide a reference for applications in waste management.

Breakthrough in hydrolysis of waste biomass by physico-chemical pretreatment processes for efficient anaerobic digestion

Anaerobic digestion (AD) is the most comprehended process to stabilise the waste biomass efficiently and to obtain bioenergy. The AD starts with the hydrolysis process, where the major liability is the action of inhibitors during the hydrolysis process. The biomass pretreatment preceding anaerobic digestion is obligatory to improve feedstock biodegradability for enhanced biogas generation. It can be prevailed by the application of various pretreatment processes. This review explains the major inhibiting compounds and their formation during hydrolysis that affect the efficiency of anaerobic digestion and the benefits of the physico-chemical pretreatment (PCP) method for enhancing hydrolysis in the digestion of waste biomass. The synergistic effect of PCP on macromolecular release, liquefaction and biodegradability were presented. The feasibility of the pretreatment process was evaluated in terms of energy and cost assessment for pilot scale implementation. The outcome of this review reveals that the physico-chemical process is one of the best pretreatment methods to enhance anaerobic digestion by optimising various parameters and increasing the solubilization by about 90%. The thermochemical pretreatment at lower temperature (<100) increases the net energy yield. The solubilization of waste biomass in terms of macromolecular release and liquefaction cannot describe the pretreatment potential. The effectiveness of pretreatment was evaluated by the substrate pre-treatment followed by anaerobic digestibility of pretreated substrate.

Comparison of Operating Methods in Cartridge Anaerobic Digestion of Corn Stover

Anaerobic digestion of lignocellulosic biomass faces changes such as biomass floating and effluent discharge. To overcome these challenges, a unique removable cartridge anaerobic digester was built and tested using corn stover as the feedstock. Three operating methods differing in the number of cartridges and days of rotation were tested. The first method used three cartridges, with each cartridge being rotated every 7 days. The second and third methods employed four cartridges, with cartridges being rotated every 7 and 9-10 days, respectively. The retention time for methods 1, 2, and 3 was 21, 28, and 38 days, respectively. After observation spanning 1 year, it was found that the cartridge digester was capable of generating a stable amount of biogas for energy without biomass floating or effluent discharging issues. The average daily methane yield from each method was 7.57, 7.11, and 6.82 L/day/kg-VS, and the cumulative methane yield was 158.95, 199.04, and 259.00 L/kg-VS, respectively. Ammonium nitrogen and pH values were in normal ranges throughout the experiment. This study provided new knowledge in operating and optimizing this cartridge digester, which may be broadly used for the anaerobic digestion of lignocellulosic biomass in the near future.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s12155-021-10252-w.

Process optimization for the anaerobic digestion of poplar (Populus L.) leaves

This study investigates the optimized condition for enhancing biogas production in the anaerobic digestion of fallen poplar leaves. Two experiments were conducted: (1) The calcium hydroxide concentration, bacteria concentration, and composting time were used as three parameters to optimize the fermentation pretreatment condition and contrasting tests were performed; and (2) a series of fermentation tests were conducted to explore the best process parameters and biogas production characteristics. The results showed that a biological and chemical combined pretreatment effectively improved the biogas productivity of poplar leaves as fermentation substrates, and the parameter that had the greatest effect during anaerobic digestion was temperature followed by the solid concentration and pH value. The optimal pretreatment condition was: alkali concentration 4.61%, bacterial concentration 0.20‰, and a composting time of 6.6 days. By considering the factors that affect the fermentation of poplar leaves and the cumulative gas production, the optimum condition for poplar leave digestion was found to be a temperature of 30°C, a pH of 7, and a 10% solid concentration. In addition, the methane yield of the optimized trial was well fitted using the modified Gompertz model.

Anaerobic digestion of tobacco stalk: biomethane production performance and kinetic analysis

Tobacco stalk, a common agricultural waste derived from the harvest of tobacco, caused serious environmental pollution in China. In this study, the performance of biomethane production and characteristics of four varieties of tobacco stalk were investigated for the first time. The results showed that the highest cumulative methane yield of 130.2 mL/g-VS was obtained from Nicotiana tabacum L., Yunyan114, which had lower lignin content than other varieties of tobacco stalk. Moreover, different kinetic models were used to describe the biomethane production process, and it was found that the modified Gompertz model was more suitable to simulate the anaerobic digestion (AD) of tobacco stalk. The findings of this study not only showed a feasible method for minimizing the pollution issues of tobacco stalk waste but also gave fundamental information for future AD application.

Enhanced methane production of vinegar residue by response surface methodology (RSM)

As the by-product of the vinegar production process, a large number of vinegar residue has been abandoned and caused a serious environmental pollution. Anaerobic digestion has been proved to be able to dispose and convert vinegar residue into bioenergy but still need to improve the efficiency. This study applied central composite design of response surface methodology to investigate the influences of feed to inoculum ratio, organic loading, and initial pH on methane production and optimize anaerobic digestion condition. The maximum methane yield of 203.91 mL gVS⁻¹ and biodegradability of 46.99% were obtained at feed to inoculum ratio of 0.5, organic loading of 31.49 gVS L⁻¹, and initial pH of 7.29, which was considered as the best condition. It has a very significant improvement of 69.48% for methane production and 52.02% for biodegradability compared with our previous study. Additionally, a high methane yield of 182.09 mL gVS⁻¹ was obtained at feed to inoculum ratio of 1.5, organic loading of 46.22 gVS L⁻¹, and initial pH of 7.32. And it is more appropriate to apply this condition in industrial application owing to the high feed to inoculum ratio and organic loading. Besides, a significant interaction was found between feed to inoculum ratio and organic loading. This study maximized the methane production of vinegar residue and made a good foundation for further study and future industrial application.

Corn stover for biogas production: Effect of steam explosion pretreatment on the gas yields and on the biodegradation kinetics of the primary structural compounds

This study evaluated the effect of steam explosion on the chemical composition and biomethane potential of corn stover using temperatures ranging between 140 and 220°C and pretreatment times ranging between 2 and 15min. Biodegradation kinetics during the anaerobic digestion of untreated and corn stover, pretreated at two different intensities, 140°C for 5min and 180°C for 5min, were studied in tandem. Results showed that pretreatment at 160°C for 2min improved the methane yield by 22%. Harsher pretreatment conditions led to lower hemicellulose contents and methane yields, as well as higher lignin contents, which may be due to the formation of pseudo-lignin. The biodegradation kinetics trial demonstrated that steam explosion enhances the degradation of structural carbohydrates and acid insoluble lignin.