Respirator cartridge service-life: exposure to mixtures

Adsorption Characteristics of Activated Carbon Fibers in Respirator Cartridges for Toluene

Respirator use has been shown to be associated with overall discomfort. Activated carbon fiber (ACF) has potential as an alternative adsorbent for developing thinner, lightweight, and efficient respirators due to its larger surface area, microporosity, and fabric form. The purpose of this pilot study was to determine the adsorption characteristics of commercially available ACF in respirator cartridges with varying ACF composition for toluene protection. Seven ACF types (one cloth, six felt) with varying properties were tested. Seven ACF cartridge configurations with varying ACF composition were challenged with five toluene concentrations (20–500 ppm) at constant air temperature (23 °C), relative humidity (50%), and air flow (32 LPM). Breakthrough curves were obtained using photoionization detectors. Breakthrough times (10%, 50%, and 5 ppm) and adsorption capacities were compared among ACF cartridge configurations to determine their suitable application in respiratory protection. Results showed that ACF cartridges containing the densest ACF felt types had the longest average breakthrough times (e.g., ~250–270 min to reach 5 ppm breakthrough time) and those containing ACF felt types with the highest specific surface areas had the highest average adsorption capacity (~450–470 mg/g). The ACF cartridges demonstrated breakthrough times of <1 h for 500 ppm toluene and 8–16 h for 20 ppm toluene. The ACF cartridges are more reliable for use at low ambient toluene concentrations but still have potential for use at higher concentrations for short-term protection. ACF felt forms with appropriate properties (density of ~0.07 g/cm³; specific surface area of ~2000 m²/g) have shown promising potential for the development of lighter and thinner respirators for protection against toluene.

Adsorption Performance of Activated-Carbon-Loaded Nonwoven Filters Used in Filtering Facepiece Respirators

Filtering nonwovens loaded with activated carbon are among the most popular materials used in the construction of filtering facepiece respirators (FFRs) with anti-odour properties that can be used for respiratory protection at workplaces where the occupational exposure limits of harmful substances are not exceeded. Such FFRs, in addition to a polymer filter material of varying effectiveness, also contain a layer of activated-carbon-loaded nonwoven filter, which limits the quantity of chemical compounds entering the breathing zone. The aim of this work was to analyse the influence of challenge concentration (20-120 ppm), relative humidity (2-70%), flow rate (20-55 L/min), and flow pattern (steady-state and pulsating) on the breakthrough of polymer/carbon nonwovens. A commercial activated-carbon-loaded nonwoven filter was used in this study. Its morphology and textural parameters were determined using optical microscopy, image processing, and nitrogen adsorption/desorption measurements at 77 K. Breakthrough experiments were carried out using cyclohexane vapours to assess adsorption characteristics of polymer/carbon media. The results showed that the breakthrough times decreased with increasing challenge concentration (up to 30%), relative humidity (up to 73%), and flow rate (up to 72%). The pulsating flow pattern was found to be more favourable in terms of odour reduction efficiency (up to 30%). The results indicate that all of these factors should be considered during selection and performance assessment of respirators used for odour relief.

Predicting the lifetime of organic vapor cartridges exposed to volatile organic compound mixtures using a partial differential equations model

In this study, equilibria, breakthrough curves, and breakthrough times were predicted for three binary mixtures of four volatile organic compounds (VOCs) using a model based on partial differential equations of dynamic adsorption coupling a mass balance, a simple Linear Driving Force (LDF) hypothesis to describe the kinetics, and the well-known Extended-Langmuir (EL) equilibrium model. The model aims to predict with a limited complexity, the BTCs of respirator cartridges exposed to binary vapor mixtures from equilibria and kinetics data obtained from single component. In the model, multicomponent mass transfer was simplified to use only single dynamic adsorption data. The EL expression used in this study predicted equilibria with relatively good accuracy for acetone/ethanol and ethanol/cyclohexane mixtures, but the prediction of cyclohexane uptake when mixed with heptane is less satisfactory. The BTCs given by the model were compared to experimental BTCs to determine the accuracy of the model and the impact of the approximation on mass transfer coefficients. From BTCs, breakthrough times at 10% of the exposure concentration t10% were determined. All t10% were predicted within 20% of the experimental values, and 63% of the breakthrough times were predicted within a 10% error. This study demonstrated that a simple mass balance combined with kinetic approximations is sufficient to predict lifetime for respirator cartridges exposed to VOC mixtures. It also showed that a commonly adopted approach to describe multicomponent adsorption based on volatility of VOC rather than adsorption equilibrium greatly overestimated the breakthrough times.

Thermal reconditioning characteristics of a respirator cartridge for organic vapors using humid air as the desorption gas

OBJECTIVES

Thermal reconditioning characteristics of organic vapors from a respirator cartridge were studied by introducing humid air into a cartridge that had adsorbed organic vapors in order to develop a thermal reconditioning method.

METHODS

Five different organic vapors (methanol, 2-propanol, acetone, dichloromethane and methyl acetate), most of which have relatively weak adsorption affinity to charcoal, were used in this study. Adsorption was carried out at a temperature of 25 degrees C. The relative humidity of the adsorption air with organic vapor was 50%. When the vapor concentration in the downstream of the respirator exceeded the breakthrough concentration, that is, the occupational exposure limits in Japan, the vapor supply was stopped. Then, desorption was started by introducing clean humid air from opposite side of the cartridge under a heated condition. When the desorbed vapor concentration fell below the limit of quantification, desorption process was ended and the next adsorption cycle was started after the temperature had returned to room temperature. This adsorption - desorption cycle was repeated more than three times. The desorption temperature was 65 degrees C and the relative humidity of desorption air was 20%, 50% or 70% at 25 degrees C.

RESULTS

When the relative humidity was 20%, the breakthrough times of regenerated cartridges were shorter than that of a new one, but no difference was observed in the breakthrough curves when the relative humidity was greater than 50%.

CONCLUSION

The results suggest that the thermal reconditioning of respirator cartridges using humid air is possible for these vapors.

Effect of protective filters on fire fighter respiratory health: field validation during prescribed burns

BACKGROUND

Bushfire smoke contains a range of air toxics. To prevent inhalation of these toxics, fire fighters use respiratory equipment. Yet, little is known about the effectiveness of the equipment on the fire ground. Experimental trials in a smoke chamber demonstrated that, the particulate/organic vapor/formaldehyde (POVF) filter performed best under simulated conditions. This article reports on the field validation trials during prescribed burns in Western Australia.

METHODS

Sixty-seven career fire fighters from the Fire and Emergency Services Authority of Western Australia were allocated one of the three types of filters. Spirometry, oximetry, self-reported symptom, and personal air sampling data were collected before, during and after exposure to bushfire smoke from prescribed burns.

RESULTS

Declines in FEV(1) and SaO(2) were demonstrated after 60 and 120 min exposure. A significant higher number of participants in the P filter group reported increases in respiratory symptoms after the exposure. Air sampling inside the respirators demonstrated formaldehyde levels significantly higher in the P filter group compared to the POV and the POVF filter group.

CONCLUSIONS

The field validation trials during prescribed burns supported the findings from the controlled exposure trials in the smoke chamber. Testing the effectiveness of three types of different filters under bushfire smoke conditions in the field for up to 2 hr demonstrated that the P filter is ineffective in filtering out respiratory irritants. The performance of the POV and the POVF filter appears to be equally effective after 2 hr bushfire smoke exposure in the field.

Estimating service lives of organic vapor cartridges III: multiple vapors at all humidities

A published model for estimating service lives of organic vapor (OV) air-purifying respirator cartridges has been extended to include multiple organic vapors at all humidities. Equilibria among the OVs are calculated using Ideal Adsorbed Solution Theory, whereas the effects of adsorbed water are considered as due to micropore volume exclusion. Solubilities of OVs in water must also be taken into account. Adsorption kinetics of components of mixtures are based on published correlations of the effects of covapors and water vapor. The dynamics of adsorption and competition are incorporated using expanding zones within the carbon bed, taking into account vapor and water displacements. Measurements of breakthrough curves for two ternary OV mixtures at high humidities have been done for a single cartridge type. The service life estimation model, implemented as a spreadsheet and a computer program, has been tested against these data as well as data for OV mixtures from literature sources. Good agreements were obtained between model predictions and experimental breakthrough times at dry conditions and humid conditions.