An intelligent factory-wide optimal operation system for continuous production process

A Local Density-Based Abnormal Case Removal Method for Industrial Operational Optimization under the CBR Framework

Operational optimization is essential in modern industry and unsuitable operations will deteriorate the performance of industrial processes. Since measuring error and multiple working conditions are inevitable in practice, it is necessary to reduce their negative impacts on operational optimization under the case-based reasoning (CBR) framework. In this paper, a local density-based abnormal case removal method is proposed to remove the abnormal cases in a case retrieval step, so as to prevent performance deterioration in industrial operational optimization. More specifically, the reasons as to why classic CBR would retrieve abnormal cases are analyzed from the perspective of case retrieval in industry. Then, a local density-based abnormal case removal algorithm is designed based on the Local Outlier Factor (LOF), and properly integrated into the traditional case retrieval step. Finally, the effectiveness and the superiority of the local density-based abnormal case removal method was tested by a numerical simulation and an industrial case study of the cut-made process of cigarette production. The results show that the proposed method improved the operational optimization performance of an industrial cut-made process by 23.5% compared with classic CBR, and by 13.3% compared with case-based fuzzy reasoning.