The modelling and operations for the digital twin in the context of manufacturing

Continuous Process Verification 4.0 application in upstream: adaptiveness implementation managed by AI in the hypoxic bioprocess of the Pichia pastoris cell factory

The experimental approach developed in this research demonstrated how the cloud, the Internet of Things (IoT), edge computing, and Artificial Intelligence (AI), considered key technologies in Industry 4.0, provide the expected horizon for adaptive vision in Continued Process Verification (CPV), the final stage of Process Validation (PV). Pichia pastoris producing Candida rugosa lipase 1 under the regulation of the constitutive GAP promoter was selected as an experimental bioprocess. The bioprocess worked under hypoxic conditions in carbon-limited fed-batch cultures through a physiological control based on the respiratory quotient (RQ). In this novel bioprocess, a digital twin (DT) was built and successfully tested. The implementation of online sensors worked as a bridge between the microorganism and AI models, to provide predictions from the edge and the cloud. AI models emulated the metabolism of Pichia based on critical process parameters and actionable factors to achieve the expected quality attributes. This innovative AI-aided Adaptive-Proportional Control strategy (AI-APC) improved the reproducibility comparing to a Manual-Heuristic Control strategy (MHC), showing better performance than the Boolean-Logic-Controller (BLC) tested. The accuracy, indicated by the Mean Relative Error (MRE), was for the AI-APC lower than 4%, better than the obtained for MHC (10%) and BLC (5%). Moreover, in terms of precision, the same trend was observed when comparing the Root Mean Square Deviation (RMSD) values, becoming lower as the complexity of the controller increases. The successful automatic real time control of the bioprocess orchestrated by AI models proved the 4.0 capabilities brought by the adaptive concept and its validity in biopharmaceutical upstream operations.

Redefining fan manufacturing: Unveiling industry 5.0's human-centric evolution and digital twin revolution

Industry 5.0 has the capacity to surpass the technology -oriented efficiency of Industry 4.0 and advance sustainable development objectives such as prioritizing human needs, ensuring socio-environmental sustainability, and enhancing resilience. Digital twins and simulation technologies improve manufacturing, evaluate products and operations, and predict any potential adverse consequences. With digital twin technology, everything that exists in the physical world will eventually be duplicated in the digital realm. Within the context of Industry 5.0, this study aims to investigate the impact of digital twin technology on the fan manufacturing sector. The proposal for implementing the enabling industry 5.0 application was presented to the chief engineers of eight distinct fan manufacturers. Out of these, five responded positively and their feedback was subsequently followed up on. Three different avenues such as production, supply chain, and testing transparency were proposed for industry 5.0 implementation. The exploration of testing transparency is being undertaken based on a consensual decision. The Web of Things standard that enables digital twin generation in industry 4.0 is implemented to enable the testing transparency. This data was linked with the internal digital twin of fan motor created using ANSYS. This digital twin can predict the lifespan of the motor by analyzing the temperature of the motor housing surface. Toward sustainability and resilience with Industry 4.0 and Industry 5.0 may provide insights into this alignment.

Advancements and challenges of digital twins in industry

Digital twins, which are considered an effective approach to realize the fusion between virtual and physical spaces, have attracted a substantial amount of attention in the past decade. With their rapid development in recent years, digital twins have been applied in various fields, particularly in industry. However, there are still some gaps to be filled and some limitations to be addressed. Here we provide a brief overview of digital twin advancements in industry and highlight the main pitfalls to avoid and challenges to overcome, to improve the maturity of digital twins and facilitate large-scale industrial applications in the future.

Overview of predictive maintenance based on digital twin technology

The upgrade and development of manufacturing industry makes predictive maintenance more and more important, but the traditional predictive maintenance can not meet the development needs in many cases. In recent years, predictive maintenance based on digital twin has become a research hotspot in the manufacturing industry field. Firstly, this paper introduces the general methods of digital twin technology and predictive maintenance technology, analyzes the gap between them, and points out the importance of using digital twin technology to realize predictive maintenance. Secondly, this paper introduces the predictive maintenance method based on digital twin (PdMDT), introduces its characteristics, and gives its differences from traditional predictive maintenance. Thirdly, this paper introduces the application of this method in intelligent manufacturing, power industry, construction industry, aerospace industry, shipbuilding industry, and summarizes the latest development in these fields. Finally, the PdMDT puts forwards a reference framework in manufacturing industry, the framework describes the specific implementation process of equipment maintenance, and gives an example of industrial robot using the framework, and discusses the limitations, challenges and opportunities of the PdMDT.

Digital Twins in Industry 5.0

This work aims to explore the impact of Digital Twins Technology on industrial manufacturing in the context of Industry 5.0. A computer is used to search the Web of Science database to summarize the Digital Twins in Industry 5.0. First, the background and system architecture of Industry 5.0 are introduced. Then, the potential applications and key modeling technologies in Industry 5.0 are discussd. It is found that equipment is the infrastructure of industrial scenarios, and the embedded intelligent upgrade for equipment is a Digital Twins primary condition. At the same time, Digital Twins can provide automated real-time process analysis between connected machines and data sources, speeding up error detection and correction. In addition, Digital Twins can bring obvious efficiency improvements and cost reductions to industrial manufacturing. Digital Twins reflects its potential application value and subsequent potential value in Industry 5.0 through the prospect. It is hoped that this relatively systematic overview can provide technical reference for the intelligent development of industrial manufacturing and the improvement of the efficiency of the entire business process in the Industrial X.0 era.

Deep learning in drug discovery: an integrative review and future challenges

Recently, using artificial intelligence (AI) in drug discovery has received much attention since it significantly shortens the time and cost of developing new drugs. Deep learning (DL)-based approaches are increasingly being used in all stages of drug development as DL technology advances, and drug-related data grows. Therefore, this paper presents a systematic Literature review (SLR) that integrates the recent DL technologies and applications in drug discovery Including, drug-target interactions (DTIs), drug-drug similarity interactions (DDIs), drug sensitivity and responsiveness, and drug-side effect predictions. We present a review of more than 300 articles between 2000 and 2022. The benchmark data sets, the databases, and the evaluation measures are also presented. In addition, this paper provides an overview of how explainable AI (XAI) supports drug discovery problems. The drug dosing optimization and success stories are discussed as well. Finally, digital twining (DT) and open issues are suggested as future research challenges for drug discovery problems. Challenges to be addressed, future research directions are identified, and an extensive bibliography is also included.

Adoption of Digital Twin for Sustainable Manufacturing and Achievements of Production Strategic-Planned Goals

To achieve the maximum return-of-investment for the adoption of Digital-Twin in manufacturing, organizations should be totally aware about the challenges that limit the widely adoption as well as opportunities that may create real-added values to their businesses at operational and strategic management. In this context, determining the most influential factors for successful adoption must be clear even at the early stages of planning towards high effective digital-transformation journey for business's sustainability. The beneficial achievements and outcome towards such successful planning and adoption of the industrial digital-twin are significant in terms of optimized processes, reduced costs and downtown of the operations, flexibility in product design and processes’ adaptation to satisfy future markets demands The main purpose of this paper is to propose adoption modelling of digital-twin for optimized products and production processes. The methodology of the proposed modelling can be considered unique in the following aspects of:•

Determining the expected added-values of adopting digital-twin to the manufacturing business according to certain business's operational criticality, budget and size.

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Allowing processes’ optimization at three levels of plant (factory) physical layout, Machines’ operational fault tolerance and final products’ design and quality.

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Allowing strategic-planning achievement for sustainable Production-Product and future demands.

Digital twins’ impact on organizational control: perspectives on formal vs social control

Purpose

This study examines the connection between different digital-twin characteristics and organizational control. Specifically, the study aims to examine whether the digital-twin characteristics exploration, guidance and gamification will affect formal and social control.

Design/methodology/approach

The study is based on an analysis of survey results from 139 respondents comprising applied university students who use digital twins.

Findings

The results offer an interesting contribution to the literature. The authors consider the digital-twin characteristics exploration, guidance and gamification and investigate their contribution to two types of organizational controls: formal and social. The results show that two characteristics, exploration and gamification, affect the extent to which digital twins can be utilized for social control. Exploration and guidance’s role is significant concerning the extent to which digital twins can be utilized for formal control.

Originality/value

This study contributes to literature by considering multiple digital-twin characteristics and their contribution to two different control outcomes. First, it diverges from previous technical-oriented research by investigating digital twins in a human context. Second, the study is the first to examine digital twins’ effects from an organizational control perspective systematically.

Autonomous Digital Twin of Enterprise: Method and Toolset for Knowledge-Based Multi-Agent Adaptive Management of Tasks and Resources in Real Time

Digital twins of complex technical objects are widely applied for various domains, rapidly becoming smart, cognitive and autonomous. However, the problem of digital twins for autonomous management of enterprise resources is still not fully researched. In this paper, an autonomous digital twin of enterprise is introduced to provide knowledge-based multi-agent adaptive allocation, scheduling, optimization, monitoring and control of tasks and resources in real time, synchronized with employees’ plans, preferences and competencies via mobile devices. The main requirements for adaptive resource management are analyzed. The authors propose formalized ontological and multi-agent models for developing the autonomous digital twin of enterprise. A method and software toolset for designing the autonomous digital twin of enterprise, applicable for both operational management of tasks and resources and what-if simulations, are developed. The validation of developed methods and toolsets for IT service desk has proved increase in efficiency, as well as savings in time and costs of deliveries for various applications. The paper also outlines a plan for future research, as well as a number of new potential business applications.

Deep Learning-Assisted Smart Process Planning, Robotic Wireless Sensor Networks, and Geospatial Big Data Management Algorithms in the Internet of Manufacturing Things

The purpose of our systematic review is to examine the recently published literature on the Internet of Manufacturing Things (IoMT), and integrate the insights it configures on deep learning-assisted smart process planning, robotic wireless sensor networks, and geospatial big data management algorithms by employing Preferred Reporting Items for Systematic Reviews and Meta-analysis (PRISMA) guidelines. Throughout October 2021 and January 2022, a quantitative literature review of aggregators such as ProQuest, Scopus, and the Web of Science was carried out, with search terms including “deep learning-assisted smart process planning + IoMT”, “robotic wireless sensor networks + IoMT”, and “geospatial big data management algorithms + IoMT”. As the analyzed research was published between 2018 and 2022, only 346 sources satisfied the eligibility criteria. A Shiny app was leveraged for the PRISMA flow diagram to comprise evidence-based collected and handled data. Major difficulties and challenges comprised identification of robust correlations among the inspected topics, but focusing on the most recent and relevant sources and deploying screening and quality assessment tools such as the Appraisal Tool for Cross-Sectional Studies, Dedoose, Distiller SR, the Mixed Method Appraisal Tool, and the Systematic Review Data Repository we integrated the core outcomes related to the IoMT. Future research should investigate dynamic scheduling and production execution systems advanced by deep learning-assisted smart process planning, data-driven decision making, and robotic wireless sensor networks.

Digital Twin Applications: A Survey of Recent Advances and Challenges

Industry 4.0 integrates a series of emerging technologies, such as the Internet of Things (IoT), cyber-physical systems (CPS), cloud computing, and big data, and aims to improve operational efficiency and accelerate productivity inside the industrial environment. This article provides a series of information about the required structure to adopt Industry 4.0 approaches and a brief review of related concepts to finally identify challenges and research opportunities to envision the adoption of so-called digital twins. We want to pay attention to upgrading older systems aiming to provide the well-known advantages of Industry 4.0 to such legacy systems as reducing production costs, increasing efficiency, acquiring better robustness of equipment, and reaching advanced process connectivity.

Digital Twins Model of Industrial Product Management and Control Based on Lightweight Deep Learning

Digital twins (DTs) can realize the integration of information and entities. It is widely used because of its simulation characteristics and virtual reality (VR) mapping. Its application to industrial product management and control is explored. First, the concept and the functions in different stages of DTs are expounded. Second, the Workench simulation platform and SolidWorks software are applied in the design of the aluminum alloy flange according to DTs in the design stage of industrial product management and control. Third, the role of DTs in industrial product management and control is confirmed through a comparative experiment. Finally, an intelligent algorithm for the automatic identification of internal defects is designed based on lightweight deep learning to improve the efficiency of ultrasonic detection. The results show that the accuracy of the lightweight convolution neural network (CNN) is 94.1%; the model size is 2.9 MB; the network is more lightweight and has an excellent performance in ultrasonic defect detection; the nonlinear finite element analysis results and the test results are consistent. Therefore, it is proved that the finite element analysis method is reliable and helps to improve the efficiency and shorten the design cycle. The emergence of DTs provides a technical scheme for product management and control under the three-dimensional model.

Can a Byte Improve Our Bite? An Analysis of Digital Twins in the Food Industry

The food industry faces many challenges, including the need to feed a growing population, food loss and waste, and inefficient production systems. To cope with those challenges, digital twins that create a digital representation of physical entities by integrating real-time and real-world data seem to be a promising approach. This paper aims to provide an overview of digital twin applications in the food industry and analyze their challenges and potentials. Therefore, a literature review is executed to examine digital twin applications in the food supply chain. The applications found are classified according to a taxonomy and key elements to implement digital twins are identified. Further, the challenges and potentials of digital twin applications in the food industry are discussed. The survey revealed that the application of digital twins mainly targets the production (agriculture) or the food processing stage. Nearly all applications are used for monitoring and many for prediction. However, only a small amount focuses on the integration in systems for autonomous control or providing recommendations to humans. The main challenges of implementing digital twins are combining multidisciplinary knowledge and providing enough data. Nevertheless, digital twins provide huge potentials, e.g., in determining food quality, traceability, or designing personalized foods.

Shop Floor Digital Twin in Smart Manufacturing: A Systematic Literature Review

The digital twin is currently recognized as a key technology allowing the digital representation of a real-world system. In smart manufacturing, the digital twin enables the management and analysis of physical and digital processes, products, and people in order to foster the sustainability of their lifecycles. Although past research addressed this topic, fragmented studies, a lack of a holistic view, and a lack of in-depth knowledge about digital twin concepts and structures are still evident in the domain of the shop floor digital twin. Manufacturing companies need an integrated reference framework that fits the main components of both physical and digital space. On the basis of a systematic literature review, this research aims to investigate the characteristics of the digital twin for shop floor purposes in the context of smart manufacturing. The “hexadimensional shop floor digital twin” (HexaSFDT) is proposed as a comprehensive framework that integrates all the main components and describes their relationships. In this way, manufacturing organizations can rely on an inclusive framework for supporting their journey in understanding the shop floor digital twin from a methodological and technological viewpoint. Furthermore, the research strengthens the reference literature by collecting and integrating relevant contributions in a unique framework.

Smart Master Production Schedule for the Supply Chain: A Conceptual Framework

Risks arising from the effect of disruptions and unsustainable practices constantly push the supply chain to uncompetitive positions. A smart production planning and control process must successfully address both risks by reducing them, thereby strengthening supply chain (SC) resilience and its ability to survive in the long term. On the one hand, the antidisruptive potential and the inherent sustainability implications of the zero-defect manufacturing (ZDM) management model should be highlighted. On the other hand, the digitization and virtualization of processes by Industry 4.0 (I4.0) digital technologies, namely digital twin (DT) technology, enable new simulation and optimization methods, especially in combination with machine learning (ML) procedures. This paper reviews the state of the art and proposes a ZDM strategy-based conceptual framework that models, optimizes and simulates the master production schedule (MPS) problem to maximize service levels in SCs. This conceptual framework will serve as a starting point for developing new MPS optimization models and algorithms in supply chain 4.0 (SC4.0) environments.

How Digital Twin Concept Supports Internal Transport Systems?—Literature Review

In the Industry 4.0 era, the Digital Twin has become one of the most promising enabling technologies supporting material flow. Although the literature on the Digital Twin is becoming relatively well explored, including a certain number of review papers, the context of the Digital Twins application in internal transport systems has not been investigated so far. This paper thoroughly reviews the research on the Digital Twins applied in internal transport systems concerning major research trends within this research area and identification of future research directions. It provides clarification of various definitions related to the Digital Twin concept, including misconceptions such as a digital shadow, a digital model, and a digital mirror. Additionally, the relationships between terms such as material handling, material flow, and intralogistics in the context of internal transport systems coupled with the Digital Twin are explained. This paper’s contribution to the current state of the art of the Digital Twins is three-fold: (1) recognition of the most influential and high-impact journals, papers, and researchers; (2) identification of the major research trends related to the Digital Twins applications in internal transport systems, and (3) presentation of future research agendas in investigating Digital Twins applied for internal transport systems.

Differentiating Digital Twin from Digital Shadow: Elucidating a Paradigm Shift to Expedite a Smart, Sustainable Built Environment

Construction projects and cities account for over 50% of carbon emissions and energy consumption. Industry 4.0 and digital transformation may increase productivity and reduce energy consumption. A digital twin (DT) is a key enabler in implementing Industry 4.0 in the areas of construction and smart cities. It is an emerging technology that connects different objects by utilising the advanced Internet of Things (IoT). As a technology, it is in high demand in various industries, and its literature is growing exponentially. Previous digital modeling practices, the use of data acquisition tools, human–computer–machine interfaces, programmable cities, and infrastructure, as well as Building Information Modeling (BIM), have provided digital data for construction, monitoring, or controlling physical objects. However, a DT is supposed to offer much more than digital representation. Characteristics such as bi-directional data exchange and real-time self-management (e.g., self-awareness or self-optimisation) distinguish a DT from other information modeling systems. The need to develop and implement DT is rising because it could be a core technology in many industrial sectors post-COVID-19. This paper aims to clarify the DT concept and differentiate it from other advanced 3D modeling technologies, digital shadows, and information systems. It also intends to review the state of play in DT development and offer research directions for future investigation. It recommends the development of DT applications that offer rapid and accurate data analysis platforms for real-time decisions, self-operation, and remote supervision requirements post-COVID-19. The discussion in this paper mainly focuses on the Smart City, Engineering and Construction (SCEC) sectors.

Design and Implementation of Universal Cyber-Physical Model for Testing Logistic Control Algorithms of Production Line's Digital Twin by Using Color Sensor

This paper deals with the design and implementation of a universal cyber-physical model capable of simulating any production process in order to optimize its logistics systems. The basic idea is the direct possibility of testing and debugging advanced logistics algorithms using a digital twin outside the production line. Since the digital twin requires a physical connection to a real line for its operation, this connection is substituted by a modular cyber-physical system (CPS), which replicates the same physical inputs and outputs as a real production line. Especially in fully functional production facilities, there is a trend towards optimizing logistics systems in order to increase efficiency and reduce idle time. Virtualization techniques in the form of a digital twin are standardly used for this purpose. The possibility of an initial test of the physical implementation of proposed optimization changes before they are fully implemented into operation is a pragmatic question that still resonates on the production side. Such concerns are justified because the proposed changes in the optimization of production logistics based on simulations from a digital twin tend to be initially costly and affect the existing functional production infrastructure. Therefore, we created a universal CPS based on requirements from our cooperating manufacturing companies. The model fully physically reproduces the real conditions of simulated production and verifies in advance the quality of proposed optimization changes virtually by the digital twin. Optimization costs are also significantly reduced, as it is not necessary to verify the optimization impact directly in production, but only in the physical model. To demonstrate the versatility of deployment, we chose a configuration simulating a robotic assembly workplace and its logistics.

Digital Twin Technologies for Turbomachinery in a Life Cycle Perspective: A Review

Turbomachinery from a life cycle perspective involves sustainability-oriented development activities such as design, production, and operation. Digital Twin is a technology with great potential for improving turbomachinery, which has a high volume of investment and a long lifespan. This study presents a general framework with different digital twin enabling technologies for the turbomachinery life cycle, including the design phase, experimental phase, manufacturing and assembly phase, operation and maintenance phase, and recycle phase. The existing digital twin and turbomachinery are briefly reviewed. New digital twin technologies are discussed, including modelling, simulation, sensors, Industrial Internet of Things, big data, and AI technologies. Finally, the major challenges and opportunities of DT for turbomachinery are discussed.

Implementation of Digital Twin for Engine Block Manufacturing Processes

The digital twin (DT) is undergoing an increase in interest from both an academic and industrial perspective. Although many authors proposed and described various frameworks for DT implementation in the manufacturing industry context, there is an absence of real-life implementation studies reported in the available literature. The main aim of this paper is to demonstrate feasibility of the DT implementation under real conditions of a production plant that is specializing in manufacturing of the aluminum components for the automotive industry. The implementation framework of the DT for engine block manufacturing processes consists of three layers: physical layer, virtual layer and information-processing layer. A simulation model was created using the Tecnomatix Plant Simulation (TPS) software. In order to obtain real-time status data of the production line, programmable logic control (PLC) sensors were used for raw data acquisition. To increase production line productivity, the algorithm for bottlenecks detection was developed and implemented into the DT. Despite the fact that the implementation process is still under development and only partial results are presented in this paper, the DT seems to be a prospective real-time optimization tool for the industrial partner.

Selection and Optimization of the Parameters of the Robotized Packaging Process of One Type of Product

The article presents the results of computer simulations related to the selection and optimization of the parameters of robotic packing process of one type of product. Taking the required performance of the robotic production line as a basis, we proposed its configuration using the RobotStudio environment for offline robot programming and virtual controller technology. Next, a methodology for the validation of the adopted assumptions was developed, based on a wide range of input data and a precise representation of the applicable conditions in the packaging process of one type of product. This methodology included test scenarios repeated an appropriate number of times in order to obtain the result data with the desired reliability and repeatability. The main element of the research was a computer simulation of the station based on the Picking PowerPac package. It was assumed that the products on the technological line are generated pseudo-randomly, thus reflecting the real working conditions. The result of the conducted works is the optimal operating speed of industrial robots and conveyors. The developed methodology allows for multifaceted analyses of the key parameters of the technological process (e.g., the number of active robots and their load, speed of conveyors, and station efficiency). We paid special attention to the occurrence of anomalies, i.e., emergency situations in the form of “halting” the operation of chosen robots and their impact on the obtained quality of the industrial process. As a result of the simulations, numerical values were obtained, maximum efficiency, with regard to maximum overflow of items of 5%, for LB algorithm was equal to 1188 completed containers per hour, with conveyors speeds of 270 mm/s and 165 mm/s. This efficiency was possible at robot speeds R1 = 6450 mm/s, R2 = 7500 mm/s, R3 = 6500 mm/s, R4 = 6375 mm/s, R5 = 5500 mm/s, R6 = 7200 mm/s. The ATC algorithm reached efficiency of 1332 containers per hour with less than 5% overflown items, with conveyor speeds of 310 mm/s and 185 mm/s. This efficiency was possible at robot speeds R1 = 7500 mm/s, R2 = 7500 mm/s, R3 = 7200 mm/s, R4 = 7000 mm/s, R5 = 6450 mm/s, R6 = 6300 mm/s. Tests carried out for emergency situations showed that the LB algorithm does not allow for automatic continuation of the process, while the ATC algorithm assured production efficiency of 94% to 98% of the maximum station efficiency.

Digital Twins in Pharmaceutical and Biopharmaceutical Manufacturing: A Literature Review

The development and application of emerging technologies of Industry 4.0 enable the realization of digital twins (DT), which facilitates the transformation of the manufacturing sector to a more agile and intelligent one. DTs are virtual constructs of physical systems that mirror the behavior and dynamics of such physical systems. A fully developed DT consists of physical components, virtual components, and information communications between the two. Integrated DTs are being applied in various processes and product industries. Although the pharmaceutical industry has evolved recently to adopt Quality-by-Design (QbD) initiatives and is undergoing a paradigm shift of digitalization to embrace Industry 4.0, there has not been a full DT application in pharmaceutical manufacturing. Therefore, there is a critical need to examine the progress of the pharmaceutical industry towards implementing DT solutions. The aim of this narrative literature review is to give an overview of the current status of DT development and its application in pharmaceutical and biopharmaceutical manufacturing. State-of-the-art Process Analytical Technology (PAT) developments, process modeling approaches, and data integration studies are reviewed. Challenges and opportunities for future research in this field are also discussed.

A New Concept of Digital Twin Supporting Optimization and Resilience of Factories of the Future

In the context of Industry 4.0, a growing use is being made of simulation-based decision-support tools commonly named Digital Twins. Digital Twins are replicas of the physical manufacturing assets, providing means for the monitoring and control of individual assets. Although extensive research on Digital Twins and their applications has been carried out, the majority of existing approaches are asset specific. Little consideration is made of human factors and interdependencies between different production assets are commonly ignored. In this paper, we address those limitations and propose innovations for cognitive modeling and co-simulation which may unleash novel uses of Digital Twins in Factories of the Future. We introduce a holistic Digital Twin approach, in which the factory is not represented by a set of separated Digital Twins but by a comprehensive modeling and simulation capacity embracing the full manufacturing process including external network dependencies. Furthermore, we introduce novel approaches for integrating models of human behavior and capacities for security testing with Digital Twins and show how the holistic Digital Twin can enable new services for the optimization and resilience of Factories of the Future. To illustrate this approach, we introduce a specific use-case implemented in field of Aerospace System Manufacturing.

Application framework of digital twin-driven product smart manufacturing system: A case study of aeroengine blade manufacturing

In the wake of the continuous deepening of the application of new generation information technology in the manufacturing field, digital twin, as a most new active factors for smart manufacturing, has become a new research hot spot. Based on such a background, the article proposes a novel application framework of digital twin-driven product smart manufacturing system and analyzes its operation mechanism. Key enabling technologies such as digital twin mapping technology with manufacturing entity, twinning of cyber and physical manufacturing system, as well as twining data-driven machining parameter optimization are also illustrated in detail. Finally, a case of the aeroengine fan blade manufacturing is given to demonstrate the feasibility and effectiveness of the implementation method mentioned above. Meanwhile, potential industrial applications and limitations are discussed as well to provide valuable insights to aeroengine blade manufacturers.

Event-Driven Online Machine State Decision for Energy-Efficient Manufacturing System Based on Digital Twin Using Max-Plus Algebra

Energy-efficient manufacturing is an important aspect of sustainable development in current society. The rapid development of sensing technologies can collect real-time production data from shop floors, which provides more opportunities for making energy saving decisions about manufacturing systems. In this paper, a digital twin-based bidirectional operation framework is proposed to realize energy-efficient manufacturing systems. The data view, model view, and service view of a digital twin manufacturing system are formulated to describe the physical systems in virtual space, to perform simulation analysis, to make decisions, and to control the physical systems for various energy-saving purposes. For online energy-saving decisions about machines in serial manufacturing systems, an event-driven estimation method of an energy-saving window based on Max-plus Algebra is presented to put the target machine to sleep, considering real-time production data of a system segment. A practical, simplified automotive production line is used to illustrate the effectiveness of the proposed method by simulation experiments. Our method has no restriction on machine failure mode and predefined parameters for energy-saving decision of machines. The proposed approach has potential use in synchronous and asynchronous manufacturing systems.