Bilayered composite restoration: the effect of layer thickness on fracture behavior

Fracture strength of direct occlusal veneers with different short fiber-reinforced composite cores and veneering materials: an in-vitro study

OBJECTIVE

The objective of this study is to evaluate the effectiveness of two different viscosities of short fiber-reinforced composite resin (SFRC) cores and two different viscosities of veneering composite resins on the fracture strength of direct occlusal veneers.

MATERIALS AND METHODS

One maxillary premolar was virtually prepared for an occlusal veneer and printed into resin dies. In total, (n = 48) resin dies were printed and assigned into three groups according to the type of core material of the occlusal veneer; mono-structured without a SFRC core, a high viscosity SFRC core, and a low viscosity SFRC core. Each group was re-divided into two subgroups (n = 8) according to the veneering composite resin; packable composite resin and injectable composite resin. Mono-structured and bi-structured direct occlusal veneers were fabricated on the resin dies using the mentioned core and veneering materials with the occlusal replica technique. Fracture strength was evaluated using a universal testing machine and the mode of failure was inspected. Statistical analysis to compare the core and veneering materials was performed using independent t test (P ≤ 0.05) and one-way ANOVA followed by tukey's post hoc test (Pa ≤ 0.0166) when appropriate. Interactions between subgroups were tested using two-way ANOVA, and one-way ANOVA was used to compare all subgroups followed by tukey's post hoc test (Pa ≤ 0.0033). Intergroup comparison between failure modes were performed using chi square test (Pa ≤ 0.0033).

RESULTS

The presence of a SFRC core significantly improved the fracture strength of the specimens. There was no significant difference between the fracture strength of high viscosity SFRC and low viscosity SFRC cores. Specimens veneered with injectable composite resin had significantly superior fracture strength compared to packable composite resin. Additionally, there was a weak correlation between fracture strength and mode of failure.

CONCLUSION

Short fiber reinforced composite resin significantly increases the fracture strength of direct occlusal veneers. Injectable composite resin has significantly higher fracture strength than packable composite resin as veneering materials of direct occlusal veneers.

CLINICAL RELEVANCE

Bi-structured direct occlusal veneers fabricated of injectable composite resin with low viscosity SFRC cores can withstand high masticatory forces in stress-bearing areas.

Influence of viscosity and fiber reinforcement of resin composite on fracture strength and failure mode of restored molars

OBJECTIVE

To evaluate the fracture behavior of human molars with extensive MOD restorations using short-fiber-reinforced resin composite of varying viscosities.

MATERIALS AND METHODS

Human molars were randomly divided into seven groups (n = 12): intact teeth (control); restoration using conventional high-viscosity resin composite without (Filtek Z350XT, 3M) or with fibers (everX Posterior, GC); conventional low-viscosity resin composite without (Filtek Supreme Flowable, 3M) or with fibers (everX Flow Dentin Shade, GC); bulk-fill low-viscosity resin composite (Filtek Bulk Fill Flow, 3M) or with fibers (everX Flow Bulk Shade, GC). Restorations were performed on extensive MOD preparations, following the manufacturers' recommendations for each material. Specimens underwent fracture strength testing (N) and fracture pattern (%) categorized as repairable, possibly repairable, or non-repairable. Results were analyzed using a generalized linear model (N) and Fisher's exact test (%), with α = 0.05.

RESULTS

Restorations performed with high-viscosity materials showed fracture strength values similar to the control and higher than those of restorations using low-viscosity resin composites (p < 0.0001), except for the bulk-fill low-viscosity resin composite with fibers (p > 0.05). Teeth restored using low-viscosity resin composite with fibers showed a higher % of repairable and possibly repairable fractures than the control (p = 0.0091).

CONCLUSIONS

The viscosity of materials mediated the fracture strength, with restorations using high-viscosity resin composites promoting values similar to the intact tooth; however, the presence of fibers influenced the fracture pattern.

CLINICAL SIGNIFICANCE

Teeth with MOD cavities restored with high-viscosity resin composites showed similar fracture strength to intact teeth. Fiber-reinforced low-viscosity resin composite for the base of restoration resulted in a more repairable/possibly repairable fracture pattern.

Evaluation of fracture behavior in short fiber-reinforced direct and indirect overlay restorations

OBJECTIVES

The aim was to assess how incorporating a short-fiber composite (SFC) core would affect the fracture behavior of direct and indirect overlays. Furthermore, to examine the relationship between the thickness ratio of SFC core to particulate-filled composite (PFC) veneering and the fracture-behavior of bilayered-structured restorations.

MATERIALS AND METHODS

A total of 120 molars were used to create MOD cavities, with palatal cusps removed. Four different groups of direct overlays were then made (n = 15/group), all of which featured a SFC core (everX Flow) with varying thicknesses (0, 1, 4, and 5 mm), as well as a surface layer of PFC (G-aenial Posterior), with the overall thickness of the bilayered-structured restoration set at 5 mm. Additionally, four groups of CAD/CAM restorations were created (Cerasmart 270 and Initial LiSi Block), with or without 2 mm of SFC core reinforcement. Following the fabrication of these restorations, cyclic fatigue aging was carried out for a total of 500,000 cycles, with an applied maximum load (Fmax) of 150 N. Subsequently, each restoration underwent quasi-static loading until fracture. The fracture mode was subsequently evaluated using optical microscopy and SEM.

RESULTS

There were no statistically significant differences (p > 0.05) observed in the fracture resistance of indirect overlays reinforced with a 2-mm SFC core compared to those made solely from restorative materials. Direct overlays constructed using plain SFC or with a 4-mm layer thickness of SFC core exhibited significantly higher fracture resistance values (2674 ± 465 and 2537 ± 561 N) (p < 0.05) when compared to all other groups tested, according to the statistical analysis ANOVA.

CONCLUSIONS

The most effective method for restoring large MOD cavities was found to be direct restoration using SFC either alone or as a bulk core in combination with PFC composite.

CLINICAL RELEVANCE

The use of SFC as bulk reinforcing base will significantly improve the loading performance of directly layered restorations.

Fatigue performance of endodontically treated molars reinforced with different fiber systems

OBJECTIVE

The aim was to investigate the fatigue performance of root canal-treated (RCT) molars restored with different direct restorations utilizing discontinuous and continuous fiber-reinforced composite (FRC) systems. The impact of direct cuspal coverage was also evaluated.

MATERIALS AND METHODS

One hundred and twenty intact third molars extracted for periodontal or orthodontic reasons were randomly divided into six groups (n=20). Standardized MOD, regular cavities for direct restorations were prepared in all specimens, and subsequently, root canal treatment and root canal obturation was carried out. After the endodontic treatment, the cavities were restored with different fiber-reinforced direct restorations as follows: SFC group (control), discontinuous short fiber-reinforced composite (SFC) without cuspal coverage (CC); SFC+CC group, SFC with cuspal coverage; PFRC group, transcoronal fixation with continuous polyethylene fibers without CC; PFRC+CC group, transcoronal fixation with continuous polyethylene fibers with CC; GFRC group, continuous glass FRC post without CC; and GFRC+CC, continuous glass FRC post with CC. All specimens underwent a fatigue survival test in a cyclic loading machine until fracture occurred or 40,000 cycles were completed. The Kaplan-Meier survival analysis was conducted, followed by pairwise log-rank post hoc comparisons between the individual groups (Mantel-Cox).

RESULTS

The PFRC+CC group was characterized by significantly higher survival compared to all the groups (p < 0.05), except for the control group (p = 0.317). In contrast, the GFRC group showed significantly lower survival compared to all the groups (p < 0.05), except for the SFC+CC group (p = 0.118). The control group (SFC) showed statistically higher survival than the SFRC+CC group (p < 0.05) and GFRC group (p < 0.05), but it did not differ significantly from the rest of the groups in terms of survival.

CONCLUSIONS

Direct restorations utilizing continuous FRC systems (in the form of polyethylene fibers or FRC post) to restore RCT molar MOD cavities performed better in terms of fatigue resistance when CC was performed compared to the same FRC restorations without CC. On the contrary, teeth restored with SFC restorations performed better without CC compared to the ones where SFC was covered.

CLINICAL RELEVANCE

In the case of fiber-reinforced direct restorations for MOD cavities in RCT molars, direct CC is recommended when utilizing long continuous fibers for reinforcement, however, should be avoided when only SFC is used for their reinforcement.

Effect of interfacial surface treatment on bond strength of particulate-filled composite to short fiber-reinforced composite

Objective

The aim was to investigate the effect of different interfacial surface treatments on the shear bond strength (SBS) between a short fiber-reinforced flowable composite (SFRC) and a particulate-filled flowable composite (PFC). In addition, SBS between two successive layers of similar materials was evaluated.

Materials and methods

One-hundred and forty-four specimens were prepared having either SFRC (everX Flow) as a substructure composite and PFC (G-aenial Flo X) as a surface composite or having one of the two materials as both substructure and surface layer. Eight groups of specimens were created (n = 18/per group) according to the interfacial surface protocol used. Group 1: no treatment; Group 2: ethanol one wipe; Group 3: ethanol three wipes; Group 4: phosphoric acid etching + bonding agent; Group 5: hydrofluoric acid etching + bonding agent; and Group 6: grinding + phosphoric acid etching. Group 7: only PFC layers and Group 8 (control) only SFRC layers without any surface treatment. After one-day storage (37 °C), SBS between surface and substructure composite layers was measured in a universal testing machine, and failure modes were visually analyzed. SEM was used to examine the bonding surface of the SFRC composite after surface treatment. SBS values were statistically analyzed with a one-way analysis of variance (ANOVA) followed by the Tukey HSD test (α = .05).

Results

The SBS between successive SFRC layers (Group 8) was statistically (p < .05) the highest (43.7 MPa) among tested groups. Surface roughening by grinding followed by phosphoric acid etching (Group 6) resulted in a higher SBS (28.8 MPa) than the remaining surface treatments.

Conclusion

Flowable composite with glass fibers (everX Flow) showed higher interlayer SBS compared to PFC flowable composite. Interfacial surface roughness increases the bonding of PFC to the substructure of SFRC.

Fracture Resistance of Anterior Crowns Reinforced by Short-Fiber Composite

The aim of this study was to investigate the load-bearing capacity of anterior crowns made of different commercial particulate-filled composites (PFCs) and reinforced by a core of short-fiber composite (SFC) (bilayer structure). Four groups of composite crowns were fabricated for an upper central incisor (n = 20/group). Two groups were made of chair-side PFC composites (G-aenial anterior, GC, Japan and Denfil, Vericom, Korea) with or without SFC-core (everX Flow, GC). One group was made of laboratory PFC composite (Gradia Plus, GC) with or without SFC-core. The last group was made of plain SFC composite polymerized with a hand-light curing unit only or further polymerized in a light-curing oven. Using a universal-testing device, crown restorations were statically loaded until they fractured, and failure modes were visually investigated. Analysis of variance (p = 0.05) was used to evaluate the data, followed by Tukey’s post hoc test. Bilayer structure crowns with SFC-core and surface PFC gave superior load-bearing capacity values compared to those made of monolayer PFC composites; however, significant differences (p < 0.05) were found in the chair-side composite groups. Additional polymerization has no impact on the load-bearing capacity values of SFC crowns. Using SFC as a core material with PFC veneering composite to strengthen anterior crown restorations proved to be a promising strategy for further testing.

Fatigue performance of endodontically treated premolars restored with direct and indirect cuspal coverage restorations utilizing fiber-reinforced cores

Objectives

The aim of this in vitro study was to investigate the fatigue survival and fracture behavior of endodontically treated (ET) premolars restored with different types of post-core and cuspal coverage restorations.

Materials and methods

MOD cavities were prepared on 108 extracted maxillary premolars. During the endodontic treatment, all teeth were instrumented with rotary files (ProTaper Universal) to the same apical enlargement (F2) and were obturated with a matched single cone obturation. After the endodontic procedure, the cavities were restored with different post-core and overlay restorations (n = 12/group). Three groups (A1–A3) were restored with either conventional composite core (PFC; control) or flowable short-fiber-reinforced composite (SFRC) core with/without custom-made fiber posts and without overlays. Six groups had similar post-core foundations as described above but with either direct PFC (B1–B3) or indirect CAD/CAM (C1–C3) overlays. Fatigue survival was tested for all restorations using a cyclic loading machine until fracture occurred or 50,000 cycles were completed. Kaplan-Meyer survival analysis was conducted, followed by pairwise post hoc comparisons.

Results

None of the restored teeth survived all 50,000. Application of flowable SFRC as luting-core material with fiber post and CAD/CAD overlays (Group C3) showed superior performance regarding fatigue survival (p < 0.05) to all the other groups. Flowable SFRC with fiber post and direct overlay (Group B3) showed superior survival compared to all other direct techniques (p < 0.05), except for the same post-core foundation but without cuspal coverage (Group A3).

Conclusions

Custom-made fiber post and SFRC as post luting core material with or without cuspal coverage performed well in terms of fatigue resistance and survival when used for the restoration of ET premolars.

Clinical relevance

The fatigue survival of direct and indirect cuspal coverage restorations in ET MOD premolars is highly dependent on whether the core build-up is fiber-reinforced or not. The combination of short and long fibers in the form of individualized post-cores seems to offer a favorable solution in this situation.

Fracture Behavior of Short Fiber-Reinforced Direct Restorations in Large MOD Cavities

The aim of this research was to study the impact of using a short fiber-reinforced composite (SFRC) core on the fatigue performance and fracture behavior of direct large posterior composite restorations. Moreover, the influence of the consistency (flowable or packable) of occlusal composite coverage was assessed. A total of 100 intact molars were collected and randomly distributed into five groups (n = 20). Deep mesio-occlusal-distal (MOD) cavities were prepared in all groups. After adhesive treatment and rebuilding the missing interproximal walls with conventional composite, the specimens in four experimental groups were restored by an SFRC core (everX Flow), which was applied and cured either in bulk or in oblique layers (each 2 mm thick). Packable (G-aenial Posterior) or flowable (G-aenial Injectable) conventional composites were used as a final occlusal layer. The control group was restored with only packable conventional composite. Fatigue survival was measured for all specimens using a cyclic loading machine until a fracture occurred or a total of 25,000 cycles was achieved. Kaplan–Meyer survival analyses were conducted, followed by pairwise log-rank post hoc comparisons. The static load-bearing capacity of surviving teeth was tested using a universal testing machine. Fracture patterns were evaluated visually. There was no statistically significant (p > 0.05) difference in terms of survival between the tested groups. All groups for which flowable SFRC was used showed statistically significantly higher load-bearing capacities compared to the control group (p < 0.05). There were no significant differences regarding fracture resistance among the fiber-reinforced study groups. Regarding the fracture pattern during the survival analysis, all specimens that received SFRC showed a dominantly restorable type of fracture, while the control specimens presented a dominantly non-restorable type. The use of flowable SFRC as a reinforcing core for large MOD direct restorations showed promising achievements regarding fracture behavior.

Influence of short-fiber composite base on fracture behavior of direct and indirect restorations

Objectives

The aim was to examine the influence of short-fiber composite (SFC) core on the fracture-behavior of different types of indirect posterior restorations. In addition, the effect of thickness ratio of SFC-core to the thickness of the veneering conventional composite (PFC) on fracture-behavior of bi-structured composite restorations was evaluated.

Materials and methods

MOD cavities with removed palatal cusps were prepared on 90 intact molars. Five groups of direct overlay restorations (n = 10/group) were fabricated having a SFC-core (everX Flow) with various thicknesses (0, 1, 2, 3, 4 mm) and layer of surface PFC (G-aenial Anterior), remaining the thickness of the bi-structure restoration to be 5 mm. Four groups of CAD/CAM-made restorations (Cerasmart 270 and e-max CAD) were fabricated either with 2-mm layer of SFC-core or without fiber reinforcement. Intact teeth (n = 10) were used as control group. Restorations were statically loaded until fracture. Fracture patterns were evaluated visually. Data were analyzed using ANOVA (p = 0.05).

Results

With indirect overlay restorations, no statistically significant differences (p > 0.05) were observed in the load-bearing capacities between restorations reinforced by 2-mm SFC-core (bi-structured) and those fabricated from plain restorative materials. ANOVA displayed that direct overlay restorations made from 4-mm layer thickness of SFC-core had significantly higher load-bearing capacities (3050 ± 574 N) (p < 0.05) among all the groups tested.

Conclusions

Restorations (direct/indirect) combining SFC-core and a surface layer of conventional material demonstrated encouraging achievement in reference to fracture behavior.

Clinical relevance

The use of flowable short-fiber composite as reinforcing base with large direct and indirect restorations may result in more repairable failure.