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Wang CM, Chan HS, Liao CL, Chang CW, Liao WS. Gap-directed chemical lift-off lithographic nanoarchitectonics for arbitrary sub-micrometer patterning. BEILSTEIN JOURNAL OF NANOTECHNOLOGY 2023; 14:34-44. [PMID: 36703907 PMCID: PMC9830500 DOI: 10.3762/bjnano.14.4] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/28/2022] [Accepted: 12/28/2022] [Indexed: 05/09/2023]
Abstract
We introduce a unique soft lithographic operation that exploits stamp roof collapse-induced gaps to selectively remove an alkanethiol self-assembled monolayer (SAM) on Au to generate surface patterns that are orders of magnitude smaller than structures on the original elastomer stamp. The smallest achieved feature dimension is 5 nm using a micrometer-scale structured stamp in a chemical lift-off lithography (CLL) process. Molecular patterns retained in the gaps between stamp features and their circumscribed or inscribed circles follow mathematical predictions, and their sizes can be tuned by altering the stamp structure dimensions, including height, pitch, and shape. These generated surface molecular patterns can function as biorecognition arrays or be transferred to the underneath Au layer for metallic structure creation. By combining CLL process with this gap phenomenon, soft material properties that are previously thought as demerits can be used to achieve sub-10 nm features in a straightforward sketch.
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Affiliation(s)
- Chang-Ming Wang
- Department of Chemistry, National Taiwan University, Taipei 10617, Taiwan
| | - Hong-Sheng Chan
- Department of Chemistry, National Taiwan University, Taipei 10617, Taiwan
| | - Chia-Li Liao
- Department of Chemistry, National Taiwan University, Taipei 10617, Taiwan
| | - Che-Wei Chang
- Department of Chemistry, National Taiwan University, Taipei 10617, Taiwan
| | - Wei-Ssu Liao
- Department of Chemistry, National Taiwan University, Taipei 10617, Taiwan
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Jung WB, Jang S, Cho SY, Jeon HJ, Jung HT. Recent Progress in Simple and Cost-Effective Top-Down Lithography for ≈10 nm Scale Nanopatterns: From Edge Lithography to Secondary Sputtering Lithography. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2020; 32:e1907101. [PMID: 32243015 DOI: 10.1002/adma.201907101] [Citation(s) in RCA: 31] [Impact Index Per Article: 7.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/30/2019] [Revised: 12/20/2019] [Indexed: 05/24/2023]
Abstract
The development of a simple and cost-effective method for fabricating ≈10 nm scale nanopatterns over large areas is an important issue, owing to the performance enhancement such patterning brings to various applications including sensors, semiconductors, and flexible transparent electrodes. Although nanoimprinting, extreme ultraviolet, electron beams, and scanning probe litho-graphy are candidates for developing such nanopatterns, they are limited to complicated procedures with low throughput and high startup cost, which are difficult to use in various academic and industry fields. Recently, several easy and cost-effective lithographic approaches have been reported to produce ≈10 nm scale patterns without defects over large areas. This includes a method of reducing the size using the narrow edge of a pattern, which has been attracting attention for the past several decades. More recently, secondary sputtering lithography using an ion-bombardment technique was reported as a new method to create high-resolution and high-aspect-ratio structures. Recent progress in simple and cost-effective top-down lithography for ≈10 nm scale nanopatterns via edge and secondary sputtering techniques is reviewed. The principles, technical advances, and applications are demonstrated. Finally, the future direction of edge and secondary sputtering lithography research toward issues to be resolved to broaden applications is discussed.
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Affiliation(s)
- Woo-Bin Jung
- Department of Chemical and Biomolecular Engineering (BK-21 Plus), Korea Advanced Institute of Science and Technology (KAIST), Yuseong-gu, Daejeon, 34141, Republic of Korea
- KAIST Institute for NanoCentury, Korea Advanced Institute of Science and Technology (KAIST), Yuseong-gu, Daejeon, 34141, Republic of Korea
| | - Sungwoo Jang
- Semiconductor R&D Center, Samsung Electronics Co., Ltd, 1, Samsungjeonja-ro, Hwaseong-si, Gyeonggi-do, 18448, Republic of Korea
| | - Soo-Yeon Cho
- Department of Chemical and Biomolecular Engineering (BK-21 Plus), Korea Advanced Institute of Science and Technology (KAIST), Yuseong-gu, Daejeon, 34141, Republic of Korea
- KAIST Institute for NanoCentury, Korea Advanced Institute of Science and Technology (KAIST), Yuseong-gu, Daejeon, 34141, Republic of Korea
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
| | - Hwan-Jin Jeon
- Department of Chemical Engineering and Biotechnology, Korea Polytechnic University, Siheung-si, Gyeonggi-do, 15073, Republic of Korea
| | - Hee-Tae Jung
- Department of Chemical and Biomolecular Engineering (BK-21 Plus), Korea Advanced Institute of Science and Technology (KAIST), Yuseong-gu, Daejeon, 34141, Republic of Korea
- KAIST Institute for NanoCentury, Korea Advanced Institute of Science and Technology (KAIST), Yuseong-gu, Daejeon, 34141, Republic of Korea
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