Optimized Production of Coal Fly Ash Derived Synthetic Zeolites for Mercury Removal from Wastewater

Fusion-Assisted Hydrothermal Synthesis of Technogenic-Waste-Derived Zeolites and Nanocomposites: Synthesis, Characterization, and Mercury (II) Adsorption

This study presents the synthesis of zeolites derived from coal fly ash (CFA) using the fusion-assisted alkaline hydrothermal method. The zeolites were synthesized by combining CFA and NaOH at a molar ratio of 1:1.2 under fusion temperatures of 500, 600, and 700 °C. Subsequently, the obtained zeolites were subjected to further modifications through the incorporation of magnetic (Fe₃O₄) and silver (Ag⁰) nanoparticles (NPs). The Fe₃O₄ NPs were introduced through co-precipitation of Fe(NO₃)₂ and FeCl₃ at a molar ratio of 1:1, followed by thermal curing at 120 °C. On the other hand, the Ag⁰ NPs were incorporated via ion exchange of Na⁺ with Ag⁺ and subsequent reduction using NaBH₄. The synthesized porous materials exhibited the formation of zeolites, specifically analcime and sodalite, as confirmed by X-ray diffraction (XRD) analysis. Additionally, the presence of Fe₃O₄ and Ag⁰ NPs was also confirmed by XRD analysis. The elemental composition analysis of the synthesized nanocomposites further validated the successful formation of Fe₃O₄ and Ag⁰ NPs. Nitrogen porosimetric analysis revealed the formation of a microporous structure, with the BET surface area of the zeolites and nanocomposites ranging from 48.6 to 128.7 m²/g and pore sizes ranging from 0.6 to 4.8 nm. The porosimetric characteristics of the zeolites exhibited noticeable changes after the modification process, which can be attributed to the impregnation of Fe₃O₄ and Ag⁰ NPs. The findings of this research demonstrate the effectiveness of the fusion-assisted method in producing synthetic zeolites and nanocomposites derived from CFA. The resulting composites were evaluated for their potential application in the removal of mercury ions from aqueous solutions. Among the samples tested, the composite containing Ag⁰ NPs exhibited the highest adsorption capacity, reaching 107.4 mg of Hg²⁺ per gram of composite. The composites modified with Fe₃O₄ NPs and Ag/Fe₃O₄ nanocomposites displayed adsorption capacities of 68.4 mg/g and 71.4 mg/g, respectively.

Improvement in adsorption of Hg2+ from aqueous media using sodium-type fine zeolite grains

To increase the adsorption capability of Hg²⁺ from aqueous media, we prepared sodium-type fine zeolite grains with various particle sizes (denoted as ZE1, ZE2 and ZE3). The particle sizes of ZE1, ZE2 and ZE3 were 16.363 ± 0.365, 1.454 ± 0.357 and 0.607 ± 0.377 μm, respectively. Moreover, the CEC, specific surface area and pore volume were in the order ZE1 (42 mmol/g and 23.5 m²/g) < ZE2 (72 mmol/g and 67.1 m²/g) < ZE3 (135 mmol/g and 176.6 m²/g). Subsequently, the Hg²⁺ adsorption capability was investigated. The performance of tested agents on Hg²⁺ adsorbed was in the order ZE1 (5.0 mg/g) < ZE2 (9.4 mg/g) < ZE3 (20.2 mg/g). It was concluded that fine crystalline zeolite was important in enhancing the adsorption capability of Hg²⁺. In addition, the mechanism of adsorption of Hg²⁺ on the ZE samples was evaluated. Our results suggested that Hg²⁺ was exchanged with sodium ions in the interlayers of ZE samples with correlation coefficients of 0.966-0.979. Our findings revealed that these ZE samples constitute potential agents for the adsorption of Hg²⁺ from aqueous media.

Catalytic Pyrolysis of a Residual Plastic Waste Using Zeolites Produced by Coal Fly Ash

The plastic film residue (PFR) of a plastic waste recycling process was selected as pyrolysis feed. Both thermal and catalytic pyrolysis experiments were performed and coal fly ash (CFA) and X zeolites synthesized from CFA (X/CFA) were used as pyrolysis catalysts. The main goal is to study the effect of low-cost catalysts on yields and quality of pyrolysis oils. NaX/CFA, obtained using the fusion/hydrothermal method, underwent ion exchange followed by calcination in order to produce HX/CFA. Firstly, thermogravimetry and differential scanning calorimetry (TG and DSC, respectively) analyses evaluated the effect of catalysts on the PFR degradation temperature and the process energy demand. Subsequently, pyrolysis was carried out in a bench scale reactor adopting the liquid-phase contact mode. HX/CFA and NaX/CFA reduced the degradation temperature of PFR from 753 to 680 and 744 K, respectively, while the degradation energy from 2.27 to 1.47 and 2.07 MJkg−1, respectively. Pyrolysis runs showed that the highest oil yield (44 wt %) was obtained by HX/CFA, while the main products obtained by thermal pyrolysis were wax and tar. Furthermore, up to 70% of HX/CFA oil was composed by gasoline range hydrocarbons. Finally, the produced gases showed a combustion energy up to 8 times higher than the pyrolysis energy needs.

Removal of iodide from water using silver nanoparticles-impregnated synthetic zeolites

Synthetic zeolite-based Ag-nanocomposites were synthesized, characterized and used to remove iodide from aqueous solutions. The results showed high removal efficiency (up to 94.85%) and the formation silver iodide which is stable into the material. The maximum achieved adsorption capacity of the nanocomposites was between 19.54 and 20.44mg/g. The removal mechanism was meticulously studied by taking into account both water chemistry and surface interactions backed by multiple characterization techniques, such as XRD, XRF, SEM/EDX, TEM and BET. The qualitative and quantitative examination of pre- and post-adsorption of nanocomposite samples proved that the anchored silver iodide was formed via oxidation of initial silver nanoparticles followed by reaction with iodide to form a stable crystalline precipitate on the surface of the materials. A diffusion-based adsorption model indicated that the controlling mechanism is a slow intraparticle surface diffusion with diffusion coefficients in the range of 0.37-1.72×10^-13cm²/s. The investigation of competing and co-existing anions (Cl^-, Br^-, CO₃^2-, and CrO₄^2-) on the removal efficiency of iodide demonstrated a negligible effect showing a kinetically favorable precipitation reaction of iodide over other anions.

Synthetic coal fly ash-derived zeolites doped with silver nanoparticles for mercury (II) removal from water

Coal fly ash-derived zeolites have attracted considerable interest in the last decade due to their use in several environmental applications such as the removal of dyes and heavy metals from aqueous solutions. In this work, coal fly ash-derived zeolites and silver nanoparticles-impregnated zeolites (nanocomposites) were synthesized and characterized by TEM/EDX, SEM/EDX, XRD, XRF, porosimetry (BET), particle size analysis (PSA) and zeta potential measurements. The synthesized materials were used for the removal of Hg²⁺ from aqueous solutions. The results demonstrated that nanocomposites can remove 99% of Hg²⁺, up to 10% and 90% higher than the removal achieved by the zeolite and the parent fly ash, respectively. Leaching studies further demonstrated the superiority of the nanocomposite over the parent materials. The Hg²⁺ removal mechanism is complex, involving adsorption, surface precipitation and amalgamation.