Variance of Zein Protein and Starch Granule Morphology between Corn and Steam Flaked Products Determined Starch Ruminal Degradability Through Altering Starch Hydrolyzing Bacteria Attachment

The current study investigated differences of γ-zein protein contents and starch granule characteristics between raw and steam flaked corns and their influences on ruminal starch hydrolyzing bacteria (SHB) attached to corn grain. Two types of raw (Corn1 and Corn2) and their steam-flaked products (SFCorn1 and SFCorn2) were applied to explore physiochemical structures and SHB attachment. SDS-PAGE was conducted to detect γ-zein protein patterns, scanning electron microscope, and small angle X-ray scattering were performed to obtain starch granule morphology, while crystallinity, DQ starch, and DAPI staining were applied to quantify SHB. The steam flaking process destroyed γ-zein proteins and gelatinized starch granules. The median particle size of Corn1 and Corn2 starch granules increased from 17.8 and 18.0 μm to 30.8 and 26.0 μm, but crystallinity decreased from 22.0 and 25.0% to 9.9 and 16.9%, respectively. The percentage of SHB attached to Corn1 residues decreased (p = 0.01) after 4 h incubation, but SHB attached to SFCorn1 residues increased (p = 0.03) after 12 h incubation. Thus, the differences of γ-zein proteins and starch granule physiochemical structures between raw and steam flaked corn played an important role in improving the rate and extent of starch ruminal degradation through altering the process of SHB attached to corn.

Factors influencing characteristics of steam-flaked corn and utilization by finishing cattle

Three experiments were conducted to identify factors influencing steam-flaked corn (SFC) characteristics and feeding value. In Exp. 1, corn samples (n = 108) were tempered for 2 h using 6, 10, or 14% moisture containing 0 or 0.67 mL of surfactant/L. Samples were steamed for 20 or 40 min and flaked to 360, 335, or 310 g/L. Treatments were arranged in a 3 x 2 x 2 x 3 factorial. No interactions existed in Exp. 1. Increasing tempering moisture linearly (P < 0.001) increased corn moisture after tempering, steaming, and flaking; however, SFC moisture was not increased (quadratic; P < 0.001) greatly by applying more than 10% water during tempering. The surfactant, steam time, and flake density had no effect (P = 0.16 to 0.93) on corn moisture after tempering, steaming, or flaking, but adding a surfactant during tempering decreased (P = 0.05) moisture loss after flaking. Starch availability was unaffected (P = 0.31 to 0.84) by tempering moisture concentration, tempering with a surfactant, or steam time but was increased (linear; P < 0.01) by decreasing flake density. Flake durability was increased by increasing tempering moisture (linear; P < 0.001), tempering with a surfactant (P = 0.04), increasing steam time (P < 0.001), and decreasing flake density (linear; P = 0.02). In Exp. 2, 89 heifers (initial BW = 350 kg) were fed 75% SFC-based diets for 108 d to determine the effects of SFC particle size on performance and carcass traits. Treatments were SFC that was mixed for 0 (4,667 microm) or 15 min (3,330 microm) before addition of other ingredients. Heifers fed 3,330-microm SFC tended (P = 0.13) to eat less DM, but ADG and G:F did not differ (P = 0.58 to 0.65) between treatments. Carcass traits did not differ, except that heifers fed 3,330-microm SFC had less (P = 0.008) KPH. In Exp. 3, 96 heifers (initial BW = 389 kg) were fed for 82 d diets containing 73% SFC that was either 18 or 36% moisture. Heifers fed 36% moisture SFC ate less DM (P = 0.02) and gained slower (P = 0.05) than heifers fed 18% moisture SFC, but G:F did not differ (P = 0.93) with SFC moisture. Heifers fed 36% moisture SFC were fatter at the 12th rib (P = 0.009), but all other carcass traits did not differ. Methods that increase moisture of SFC improved durability, but extreme moisture levels negatively affected cattle performance. Flake particle size did not affect cattle performance. Flake density is the major factor affecting starch availability in SFC.

Influence of steam-flaked corn moisture level and density on the site and extent of digestibility and feeding value for finishing cattle1

Performance and digestibility experiments were conducted to determine the influence of moisture and flake density (FD) on the feeding value of steam-flaked corn (SFC). Dietary treatments consisted of finishing diets that contained 78% (DM basis) SFC that was tempered using 0, 6, or 12% moisture and processed to either 360 (SF28) or 310 (SF24) g/L. A 3 x 2 factorial arrangement of treatments was used. In Exp. 1, 78 steers were individually fed the respective treatments for 106 d. Moisture added during tempering tended (linear; P < 0.10) to increase starch availability but linearly decreased (P < 0.01) particle size. Decreasing flake density increased (P < 0.001) starch availability and also decreased (P < 0.001) particle size. Starch availability (P < 0.001), moisture (P < 0.001), and particle size (P = 0.05) were all greater for SFC that was collected the day of processing compared with SFC that had been processed the previous day. Steers fed diets containing SF24 consumed less DM as the moisture level increased, whereas steers fed diets containing SF28 had increased DMI as moisture level increased (moisture x FD interaction; P < 0.01). Nonetheless, ADG, G:F, and most carcass characteristics did not differ among treatments. In Exp. 2, 6 multicannulated Jersey steers were used in a 6 x 6 Latin square using the same treatments as in Exp. 1. Increasing moisture intake linearly decreased (P < 0.05) starch intakes. Organic matter and N intakes followed similar trends but were not different. Decreasing FD tended to increase (P < 0.10) microbial N flow to the duodenum and increased microbial efficiency (P < 0.05). Ruminal starch digestibility was 90.5%, and total tract starch digestibility was 99.5% without adding moisture or processing beyond SF28. Moisture additions to corn before steam flaking resulted in few differences in performance or digestibility, despite increases in starch availability that occurred as moisture increased. Processing corn more extensively than SF28 may be unnecessary and cost-prohibitive.