Environmentally friendly and breathable wet-laid hydroentangled nonwovens for personal hygiene care with excellent water absorbency and flushability

Permeable Properties of Hygienic Nonwovens Bonded Using Mechanical, Chemical, and Thermal Techniques

The demand for hygienic nonwovens has increased, especially since 2020. As expected, the market for nonwovens showed an increase during the COVID-19 outbreak, especially in the medical and hygienic nonwovens sector. The aim of this study is to analyse the influence of the permeability properties of hygienic nonwovens that have been mechanically, chemically, and thermally bonded. Hygienic nonwovens are lightweight (from 20 to 120 g/m2), produced by carding (roller carding), and are bonded using three different bonding processes (mechanical, thermal, and chemical). Hygienic nonwovens are intended for protective clothing in hospitals. For the experimental part, the seven different nonwovens used for hygienic purposes were produced using the dry laying process. The samples were produced in Tosama, a factory for sanitary supplies. The research results show that the nonwoven bonding processes have a significant influence on the structural, mechanical, and permeability properties.

Turning Waste into Treasure: The Full Technological Process and Product Performance Characterization of Flushable Wet Wipes Prepared from Corn Stalk

As a daily consumable, wet wipes are mostly synthetic fibers, which are incinerated or landfilled after use. The nanoplastics generated during this process will lead to environmental pollution. The application of flushable wet wipes, which are dispersible and fully degradable, is of great significance. The main raw material for flushable wipes is wood pulp, which has a long growth cycle and high cost. Corn is widely planted and has a short growth cycle. Currently most corn stalk is treated by incineration, which produces a lot of smoke that pollutes the environment. Therefore, using corn stalk as the raw material for flushable wet wipes, replacing wood pulp, is both cost-effective and environmentally friendly. In this study, aiming at industrial production, we explored the full process of producing flushable wet wipes from corn stalk to pulp board, then to the final wipes. The corn stalk was treated using alkali and a bleaching agent to obtain corn stalk pulp, which was then made into pulp board through the nonwoven wet-laid process. The optimal parameters for the alkali treatment and bleaching were obtained. The properties of the corn stalk pulp board were compared with the commercial wood pulp board. Further, we mixed the corn stalk pulp with Lyocell fiber to prepare wet-laid webs, which were then bonded using a chemical binder poloxamer. Then, the evenness of the web, mechanical properties, absorption, and dispersibility of the flushable wipes were characterized. Results showed that the pulp obtained using the optimal treatment process has a high yield and better whiteness. The properties of the corn stalk pulp board are comparable with the commercial wood pulp board, which can therefore potentially be replaced by the corn stalk board prepared in our study. The prepared flushable wet wipes had good evenness and their water absorption rate was more than 600%. The mechanical strength in dry and wet states achieved 595.94 N/m and 179.00 N/m, respectively. Most importantly, the wet wipes can completely disperse under the standardized testing method. A good balance of dispersibility and wet strength of the wet wipes was achieved.

A Transparent Additive-Free Fibrous Facial Mask for Skin Moisturizing

Most sheet facial masks for skincare are made of nonwovens and loaded with liquid active ingredients, which are usually opaque and require additives for long-term preservation. Herein, a Transparent Additive-Free Fibrous (TAFF) facial mask is reported for skin moisturizing. The TAFF facial mask consists of a bilayer fibrous membrane. The inner layer is fabricated by electrospinning functional components of gelatin (GE) and hyaluronic acid (HA) into a solid fibrous membrane to get rid of additives, the outer layer is an ultrathin PA6 fibrous membrane that is highly transparent, especially after absorbing water. The results indicate that the GE-HA membrane can quickly absorb water and become a transparent hydrogel film. By employing the hydrophobic PA6 membrane as the outer layer, directional water transport is achieved, which enables TAFF facial mask with excellent skin moisturizing effect. The skin moisture content is up to 84% ± 7% after placing the TAFF facial mask on the skin for 10 min. In addition, the relative transparency of the TAFF facial mask on the skin reaches 97.0% ± 1.9% when ultrathin PA6 membrane is used as the outer layer. The design of the transparent additive-free facial mask may serve as a guideline for developing new functional facial masks.

Virucidal and biodegradable specialty cellulose nonwovens as personal protective equipment against COVID-19 pandemic

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Enable to instantly inactivate SARS-CoV-2 (>99.14%) and HCoV-229E (>98.83%).

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Excellent growth inhibition (>99.51%) towards both E. coli and S. aureus.

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Address the environmental concerns raised by non-biodegradable face masks.

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Development of safe, comfortable, and biodegradable textiles for PPE.

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A facile and scalable method to produce biocidal textiles for various applications.

Introduction

Face masks are regarded as effective Personal Protective Equipment (PPE) during the COVID-19 pandemic. However, the dominant polypropylene (PP)-based masks are devoid of antiviral/antibacterial activities and create enormous environmental burdens after disposal.

Objectives

Here we report a facile and potentially scalable method to fabricate biodegradable, breathable, and biocidal cellulose nonwovens (BCNWs) to address both environmental and hygienic problems of commercially available face masks.

Methods

TEMPO-oxidized cellulose nonwovens are rendered antiviral/antibacterial via covalent bonding with disinfecting polyhexamethylene guanidine or neomycin sulfate through carbodiimide coupling chemistry.

Results

The obtained results showed that the BCNWs have virucidal rate of >99.14%, bactericidal efficiency of >99.51%, no leaching-out effect, and excellent air permeability of >1111.5 mm s⁻¹. More importantly, the as-prepared BCNWs can inactivate SARS-CoV-2 instantly.

Conclusions

This strategy provides a new platform for the green fabrication of multifunctional cellulose nonwovens as scalable bio-protective layers with superior performance for various PPE in fighting COVID-19 or future pandemics. Additionally, replacing the non-biodegradable non-antimicrobial PP-based masks with the cellulose-based masks can reduce the plastic wastes and lower the greenhouse gas production from the incineration of disposed masks.

Reduced dispersibility of flushable wet wipes after wet storage

Scientific publications and newsfeeds recently focused on flushable wet wipes and their role in sewage system blockages. It is stated that although products are marked as flushable, they do not disintegrate after being disposed of via the toilet. In this work it is shown that wetlaid hydroentangled wet wipes lose their initially good dispersive properties during their storage in wet condition. As a consequence, we are suggesting to add tests after defined times of wet storage when assessing the flushability of wet wipes. Loss of dispersibility is found for both, wet wipes from industrial pilot production and wipes produced on laboratory pilot facilities. We found it quite surprising that the wet wipes’ dispersibility is deteriorating after storage in exactly the same liquid they are dispersed in, i.e. water. This is probably why the effect of wet storage has not been investigated earlier. It is demonstrated that the deteriorating dispersibility of these wipes is linked to the used type of short cellulosic fibres — only wipes containing unbleached softwood pulp as short fibre component were preserving good dispersibility during wet storage. Possible mechanisms that might be responsible are discussed, e.g. long term fiber swelling causing a tightening of the fiber network, or surface interdiffusion.

Balancing the decomposable behavior and wet tensile mechanical property of cellulose-based wet wipe substrates by the aqueous adhesive

With the current global outbreak of novel coronaviruses, the fabrication of decomposable wet wipe with sufficient wet strength to meet daily use is promising but still challenging, especially when renewable cellulose was employed. In this work, a decomposable cellulose-based wet wipe substrate is demonstrated by introducing a synthetic N-vinyl pyrrolidone-glycidyl methacrylate (NVP-GMA) adhesive on the cellulose surface. Experimental results reveal that the NVP-GMA adhesive not only significantly facilitates the chemical bonding between cellulose fibers in the wet state, but also increase the surface wettability and water retention. The as-fabricated cellulose-based wet wipe substrate displays a superb water retention capacity of 1.9 times, an excellent water absorption capacity (completely wetted with 0° water contact angle), and a perfect wet tensile index of 3.32 N.m.g⁻¹. It is far better than state-of-the-art wet toilet wipe on the market (non-woven). The prepared renewable and degradable cellulose-based substrate with excellent mechanical strength has potential application prospects in diverse commercially available products such as sanitary and medical wet wipes.

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A decomposable wet wipe substrate was prepared from the bio-based materials.

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Synthetic adhesive enhanced the wet strength of the cellulose sheet.

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Enhancement of cellulose-based material was achieved under aqueous conditions.

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As-prepared cellulose substrate balanced the dispersibility and wet strength.

Physical characteristics, fiber compositions, and tensile properties of nonwoven wipes and toilet papers in relevance to what is flushable

Numerous products, such as moist wipes, are marketed worldwide as "flushable." Recent studies indicate that wipes cause operational problems (e.g., pipe blockages) in sewer systems. This study investigates potential reasons for why wipes are problematic in sewer operations. Physical characteristics, fiber compositions, and tensile properties of non-flushable wipes, flushable wipes, and toilet papers (TPs) were assessed. Flushables, non-flushables, and TPs, respectively, had sheet masses of 1.5, 1.5, 0.5 g; surface areas of 250, 300, and 120 cm² per sheet; thicknesses of 360, 370, and 160 μm; and volumes of 9.2, 11, 1.9 cm³ per sheet. While TPs were made of only plant-based fibers, wipes contained plant-based, and regenerated-cellulose (RC) fibers at various ratios, including up to 100% RC fibers. For tensile strength, the maximum force to break a specimen (F_max) averaged 3 N for dry TPs, and 0.26 N for wet TPs. In contrast, the average F_max values were 7 N for dry flushables and 5.9 N for their wet sheets. In wet states, TPs lost their strength by an average of 91%, but flushable wipes had variable changes: some wipes gained wet strength by 25%, some lost as much as 90%, and the average effect was a reduction by 29%. Thus, nonwoven wipes retain their strength and structure when wet, presumably because they contain RC fibers, which are known for their high wet strength. Accordingly, using synthetic fibers in flushable wipes seems to be the key reason for why the wipes cause operational problems in sewer systems.

Tensile Strength and Dispersibility of Pulp/Danufil Wet-Laid Hydroentangled Nonwovens

Wet-laid hydroentangled nonwovens are widely used for disposable products, but these products generally do not have good dispersibility and can block sewage systems after being discarded into toilets. In this study, both pulp fibers and Danufil fibers are selected as we hypothesize that the high wet strength and striated surface of Danufil fibers would allow us to produce nonwovens with better dispersibility while having enough mechanical properties. The wet strength and dispersibility of nonwovens are systematically studied by investigating the influence of the fiber blend ratio, fiber length, and water jet pressure. The results indicate that the percent dispersion could be as high as 81.3% when the wet strength is higher than 4.8 N, which has been improved greatly comparing the percent dispersion of 67.6% reported before.