Effects of cohesion on the surface angle and velocity profiles of granular material in a rotating drum

Tribocharging of granular materials and influence on their flow

Once granular materials flow, particles charge because of the triboelectric effect. When particles touch each other, charges are exchanged during contact whether they are made of the same material or not. Surprisingly, when different sizes of particles are mixed together, large particles tend to charge positively while small particles charge negatively. If the particles are relatively small (typically smaller than a millimeter), the electrostatic interaction between the particles becomes significant and leads to aggregation or sticking on the surface of the container holding them. Studying those effects is challenging as the mechanisms that govern the triboelectric effect are not fully understood yet. We show that the patch model (or mosaic model) is suitable to reproduce numerically the flow of triboelectrically charged granular materials as the specific charging of bi-disperse granular materials can be retrieved. We investigate the influence of charging on the cohesion of granular materials and highlight the relevant parameters related to the patch model that influence cohesion. Our results shed new light on the mechanisms of the triboelectric effect as well as on how the charging of granular materials influences cohesion using numerical simulations.

Numerical measurement of flow fluctuations to quantify cohesion in granular materials

The flow of cohesive granular materials in a two-dimensional rotating drum is investigated using discrete element method simulations. Contacts between particles are modeled based on the widely used model of the spring-dashpot and Coulomb's friction law. A simplified model of intermediate range attraction between grains (i.e., cohesion) has been used in order to reproduce the flow of electrostatic or wet granular materials. Granular flow is generated by means of a rotating drum and the effect of the rotation speed, the friction between the grains, and the cohesion are studied. Significantly different flow behaviors are observed when cohesion is added. Plug flow appears in the rotating drum for a wide range of rotation speeds when cohesion becomes sufficiently strong. We propose a measurement of surface flow fluctuations to quantify the strength of cohesion, inspired by the previous observation of plug flow. Then, we make use of the results to include the effect of cohesion into a theoretical flow model. A good agreement is obtained between theory and numerical measurements of the granular bed's dynamic angle of repose, which allows us to propose a method for estimating the microscopic cohesion between grains based on the measurement of surface fluctuations.

Streamlining of the Powder Mixing Process based on a Segregation Test

In direct compression of tablets, it is crucial to maintain content uniformity within acceptable margins, especially in formulations with low drug loading. To assure it, complex and multistep mixing processes are utilized in the industry. In this study, we suggest the use of a simple segregation test to evaluate mixing process performance and mixture segregation to produce tablets having satisfying content uniformity while keeping the process as simple and low cost as possible. Eventually, the formulation propensity to segregation can be evaluated using process analytical technology (PAT) to adjust the mixing process parameters to changing source drug properties. In this study, that approach was examined on a model drug with a broad batch-to-batch variability in particle size and shape. Excipients were chosen so that the resulting blend composition mimicked some marketed formulations. For each drug batch, two formulation blends were prepared through different preparation processes (one simple and one complex) and subsequently subjected to segregation tests. From those, segregation coefficients were obtained to compare segregation tendencies and homogeneity robustness between the drug batches and the blend preparation methods. The inter-particulate interactions were substantially influenced by the drug particle morphology and size and resulted in different segregation behavior. Based on these findings, a simple segregation test proved to be a useful tool for determining the suitability of different batches of the model drug to be used in a certain formulation. Moreover, for a particular batch A, the test revealed a potential for mixing process simplification and therefore process intensification and cost reduction.

Arctic soil patterns analogous to fluid instabilities

Slow-moving arctic soils commonly organize into striking large-scale spatial patterns called solifluction terraces and lobes. Although these features impact hillslope stability, carbon storage and release, and landscape response to climate change, no mechanistic explanation exists for their formation. Everyday fluids-such as paint dripping down walls-produce markedly similar fingering patterns resulting from competition between viscous and cohesive forces. Here we use a scaling analysis to show that soil cohesion and hydrostatic effects can lead to similar large-scale patterns in arctic soils. A large dataset of high-resolution solifluction lobe spacing and morphology across Norway supports theoretical predictions and indicates a newly observed climatic control on solifluction dynamics and patterns. Our findings provide a quantitative explanation of a common pattern on Earth and other planets, illuminating the importance of cohesive forces in landscape dynamics. These patterns operate at length and time scales previously unrecognized, with implications toward understanding fluid-solid dynamics in particulate systems with complex rheology.

Effect of grain shape on the dynamics of granular materials in 2D rotating drum

We experimentally investigate the effect of the grain shape on the flow of granular material. The grain shape is modified to highlight the effect of grain circularity on granular flow in a 2D rotating drum. Using a laser cutter, we create particles with decreasing circularity. We observe that the effect of grain shape depends on the rotation speed of the drum. For high rotation speed, granular flow is influenced by the packing’s dilatancy whereas, at low rotation speed, packing fraction seems to influence flowing dynamics. We link these two measurements to grain shape in order to explain its effect on granular flow.

Extension of the hard-sphere particle-wall collision model to account for particle deposition

Numerical simulations of flows of fluids with granular materials using the Eulerian-Lagrangian approach involve the problem of modeling of collisions: both between the particles and particles with walls. One of the most popular techniques is the hard-sphere model. This model, however, has a major drawback in that it does not take into account cohesive or adhesive forces. In this paper we develop an extension to a well-known hard-sphere model for modeling particle-wall interactions, making it possible to account for adhesion. The model is able to account for virtually any physical interaction, such as van der Waals forces or liquid bridging. In this paper we focus on the derivation of the new model and we show some computational results.