Phase-field-crystal study of solute trapping

Rapid Multicomponent Alloy Solidification with Allowance for the Local Nonequilibrium and Cross-Diffusion Effects

Motivated by the fast development of various additive manufacturing technologies, we consider a mathematical model of re-solidification of multicomponent metal alloys, which takes place after ultrashort (femtosecond) pulse laser melting of a metal surface. The re-solidification occurs under highly nonequilibrium conditions when solutes diffusion in the bulk liquid cannot be described by the classical diffusion equation of parabolic type (Fick law) but is governed by diffusion equation of hyperbolic type. In addition, the model takes into account diffusive interaction between different solutes (nonzero off-diagonal terms of the diffusion matrix). Numerical simulations demonstrate that there are three main re-solidification regimes, namely, purely diffusion-controlled with solute partition at the interface, partly diffusion-controlled with weak partition, and purely diffusionless and partitionless. The type of the regime governs the final composition of the re-solidified material, and, hence, may serve as one of the main tools to design materials with desirable properties. This implies that the model is expected to be useful in evaluating the most effective re-solidification regime to guide the optimization of additive manufacturing processing parameters and alloys design.

Heat Transport on Ultrashort Time and Space Scales in Nanosized Systems: Diffusive or Wave-like?

The non-Fourier effects, such as wave-like temperature propagation and boundary temperature jumps, arise in nanosized systems due to the multiple time and space scales nature of out-of-equilibrium heat transport. The relaxation to equilibrium occurs in successive time and space scales due to couplings between different excitations, whose relaxation times have different physical meanings and may differ significantly in magnitude. The out-of-equilibrium temperature evolution is described by a hierarchy of partial differential equations of a higher order, which includes both the diffusive and wave modes of heat transport. The critical conditions of transition from wave to diffusive modes are identified. We demonstrate that the answer to the question concerning which of these modes would be detected by experimental measurements may also depend on the accuracy of the experimental setup. Comparisons between the proposed approach and other non-Fourier models, such as the Guyer–Krumhansl and Jeffreys type, are carried out. The results presented here are expected to be useful for the theoretical and experimental treatment of non-Fourier effects and particularly heat wave phenomena in complex nanosized systems and metamaterials.

Nonequilibrium Solute Capture in Passivating Oxide Films

We report experimental results on the composition and crystallography of oxides formed on NiCrMo alloys during both high-temperature oxidation and aqueous corrosion experiments. Detailed characterization using transmission electron microscopy and diffraction, aberration-corrected chemical analysis, and atom probe tomography shows unexpected combinations of composition and crystallography, far outside thermodynamic solubility limits. The results are explained using a theory for nonequilibrium solute capture that combines thermodynamic, kinetic, and density functional theory analyses. In this predictive nonequilibrium framework, the composition and crystallography are controlled by the rapidly moving interface. The theoretical framework explains the unusual combinations of composition and crystallography, which we predict will be common for many other systems in oxidation and corrosion, and other solid-state processes involving nonequilibrium moving interfaces.

Microscopic treatment of solute trapping and drag

The long wavelength limit of a recent microscopic phase-field crystal (PFC) theory of a binary alloy mixture is used to derive an analytical approximation for the segregation coefficient as a function of the interface velocity, and relate it to the two-point correlation function of the liquid and the thermodynamic properties of solid and liquid phases. Our results offer the first analytical derivation of solute segregation from a microscopic model, and support recent molecular dynamics and numerical PFC simulations. Our results also provide an independent framework, motivated from classical density functional theory, from which to elucidate the fundamental nature of solute drag, which is still highly contested in the literature.

Nonlinear hydrodynamic theory of crystallization

We present an isothermal fluctuating nonlinear hydrodynamic theory of crystallization in molecular liquids. A dynamic coarse-graining technique is used to derive the velocity field, a phenomenology which allows a direct coupling between the free energy functional of the classical density functional theory and the Navier-Stokes equation. In contrast to the Ginzburg-Landau type amplitude theories, the dynamic response to elastic deformations is described by parameter-free kinetic equations. Employing our approach to the free energy functional of the phase-field crystal model, we recover the classical spectrum for the phonons and the steady-state growth fronts. The capillary wave spectrum of the equilibrium crystal-liquid interface is in good qualitative agreement with the molecular dynamics simulations.