Optimization of fractal space frames under gentle compressive load

Map of a Bending Problem for Self-Similar Beams into the Fractal Continuum Using the Euler–Bernoulli Principle

The bending of self-similar beams applying the Euler–Bernoulli principle is studied in this paper. A generalization of the standard Euler–Bernoulli beam equation in the FdH3 continuum using local fractional differential operators is obtained. The mapping of a bending problem for a self-similar beam into the corresponding problem for a fractal continuum is defined. Displacements, rotations, bending moments and shear forces as functions of fractal parameters of the beam are estimated, allowing the mechanical response for self-similar beams to be established. An example of the structural behavior of a cantilever beam with a load at the free end is considered to study the influence of fractality on the mechanical properties of beams.

Design of Hierarchical Architected Lattices for Enhanced Energy Absorption

Hierarchical lattices are structures composed of self-similar or dissimilar architected metamaterials that span multiple length scales. Hierarchical lattices have superior and tunable properties when compared to conventional lattices, and thus, open the door for a wide range of material property manipulation and optimization. Using finite element analysis, we investigate the energy absorption capabilities of 3D hierarchical lattices for various unit cells under low strain rates and loads. In this study, we use fused deposition modeling (FDM) 3D printing to fabricate a dog bone specimen and extract the mechanical properties of thermoplastic polyurethane (TPU) 85A with a hundred percent infill printed along the direction of tensile loading. With the numerical results, we observed that the energy absorption performance of the octet lattice can be enhanced four to five times by introducing a hierarchy in the structure. Conventional energy absorption structures such as foams and lattices have demonstrated their effectiveness and strengths; this research aims at expanding the design domain of energy absorption structures by exploiting 3D hierarchical lattices. The result of introducing a hierarchy to a lattice on the energy absorption performance is investigated by varying the hierarchical order from a first-order octet to a second-order octet. In addition, the effect of relative density on the energy absorption is isolated by creating a comparison between a first-order octet lattice with an equivalent relative density as a second-order octet lattice. The compression behaviors for the second order octet, dodecahedron, and truncated octahedron are studied. The effect of changing the cross-sectional geometry of the lattice members with respect to the energy absorption performance is investigated. Changing the orientation of the second-order cells from 0 to 45 degrees has a considerable impact on the force-displacement curve, providing a 20% increase in energy absorption for the second-order octet. Analytical solutions of the effective elasticity modulus for the first- and second-order octet lattices are compared to validate the simulations. The findings of this paper and the provided understanding will aid future works in lattice design optimization for energy absorption.

Pushing and Pulling on Ropes: Hierarchical Woven Materials

Hierarchy in natural and synthetic materials has been shown to grant these architected materials properties unattainable independently by their constituent materials. While exceptional mechanical properties such as extreme resilience and high deformability have been realized in many human-made three-dimensional (3D) architected materials using beam-and-junction-based architectures, stress concentrations and constraints induced by the junctions limit their mechanical performance. A new hierarchical architecture in which fibers are interwoven to construct effective beams is presented. In situ tension and compression experiments of additively manufactured woven and monolithic lattices with 30 µm unit cells demonstrate the superior ability of woven architectures to achieve high tensile and compressive strains (>50%)-without failure events-via smooth reconfiguration of woven microfibers in the effective beams and junctions. Cyclic compression experiments reveal that woven lattices accrue less damage compared to lattices with monolithic beams. Numerical studies of woven beams with varying geometric parameters present new design spaces to develop architected materials with tailored compliance that is unachievable by similarly configured monolithic-beam architectures. Woven hierarchical design offers a pathway to make traditionally stiff and brittle materials more deformable and introduces a new building block for 3D architected materials with complex nonlinear mechanics.

Generation of fractals as Duffing equation orbits

Dynamics are constructed for fractals utilizing the motion associated with Duffing equation. Using the paradigm of Fatou-Julia iteration, we develop iterations to map fractals accompanied with a criterion to ensure that the image is again a fractal. Because of the close link between mappings, differential equations and dynamical systems, one can introduce dynamics for fractals through differential equations such that they become points of the solution trajectory. There is no doubt that the differential equations have a distinct role for studying chaos. Therefore, characterization of fractals as trajectory points is an important step toward a better understanding of the link between chaos and fractal geometry. Moreover, it would be helpful to enhance and widen the scope of their applications in physics and engineering.

Stiff auxetics: Hierarchy as a route to stiff, strong lattice based auxetic meta-materials

Using a combination of analytic and computational methods, we examine the effect of adding hierarchical substructure to an auxetic lattice. Our novel methodology, involving a coarse grain approach, allows for the analysis of hierarchically sub-structured lattices where direct computation would prove intractable. We show that through hierarchy one can create ultra-lightweight auxetic meta-materials of high strength and stiffness. Through scaling law arguments, we show that the benefits of hierarchical design can also be obtained in the general class of bending-dominated lattices. Furthermore, we show that the hierarchical structures presented show a wide range of tailorability in their mechanical properties, and exhibit increased strength when optimised for buckling resistance. Auxetic materials have a broad range of potential applications, and thus the creation of ultra-light auxetic meta-materials with enhanced stiffness and strength is undoubtedly of practical importance.

Multiscale metallic metamaterials

Materials with three-dimensional micro- and nanoarchitectures exhibit many beneficial mechanical, energy conversion and optical properties. However, these three-dimensional microarchitectures are significantly limited by their scalability. Efforts have only been successful only in demonstrating overall structure sizes of hundreds of micrometres, or contain size-scale gaps of several orders of magnitude. This results in degraded mechanical properties at the macroscale. Here we demonstrate hierarchical metamaterials with disparate three-dimensional features spanning seven orders of magnitude, from nanometres to centimetres. At the macroscale they achieve high tensile elasticity (>20%) not found in their brittle-like metallic constituents, and a near-constant specific strength. Creation of these materials is enabled by a high-resolution, large-area additive manufacturing technique with scalability not achievable by two-photon polymerization or traditional stereolithography. With overall part sizes approaching tens of centimetres, these unique nanostructured metamaterials might find use in a broad array of applications.

Resilient 3D hierarchical architected metamaterials

Hierarchically designed structures with architectural features that span across multiple length scales are found in numerous hard biomaterials, like bone, wood, and glass sponge skeletons, as well as manmade structures, like the Eiffel Tower. It has been hypothesized that their mechanical robustness and damage tolerance stem from sophisticated ordering within the constituents, but the specific role of hierarchy remains to be fully described and understood. We apply the principles of hierarchical design to create structural metamaterials from three material systems: (i) polymer, (ii) hollow ceramic, and (iii) ceramic-polymer composites that are patterned into self-similar unit cells in a fractal-like geometry. In situ nanomechanical experiments revealed (i) a nearly theoretical scaling of structural strength and stiffness with relative density, which outperforms existing nonhierarchical nanolattices; (ii) recoverability, with hollow alumina samples recovering up to 98% of their original height after compression to ≥ 50% strain; (iii) suppression of brittle failure and structural instabilities in hollow ceramic hierarchical nanolattices; and (iv) a range of deformation mechanisms that can be tuned by changing the slenderness ratios of the beams. Additional levels of hierarchy beyond a second order did not increase the strength or stiffness, which suggests the existence of an optimal degree of hierarchy to amplify resilience. We developed a computational model that captures local stress distributions within the nanolattices under compression and explains some of the underlying deformation mechanisms as well as validates the measured effective stiffness to be interpreted as a metamaterial property.