Theoretical calculation of the melting curve of Cu-Zr binary alloys

Physical origin of glass formation from multicomponent systems

The origin of glass formation is one of the most fundamental issues in glass science. The glass-forming ability (GFA) of multicomponent systems, such as metallic glasses and phase-change materials, can be enormously changed by slight modifications of the constituted elements and compositions. However, its physical origin remains mostly unknown. Here, by molecular dynamics simulations, we study three model metallic systems with distinct GFA. We find that they have a similar driving force of crystallization, but a different liquid-crystal interface tension, indicating that the latter dominates the GFA. Furthermore, we show that the interface tension is determined by nontrivial coupling between structural and compositional orderings and affects crystal growth. These facts indicate that the classical theories of crystallization need critical modifications by considering local ordering effects. Our findings provide fresh insight into the physical control of GFA of metallic alloys and the switching speed of phase-change materials without relying on experience.

Minimising oxygen contamination through a liquid copper-aided group IV metal production process

This paper demonstrates for the first time the fabrication of Zr-Cu alloy ingots from a Hf- free ZrO₂ precursor in a molten CaCl₂ medium to recover nuclear-grade Zr. The reduction of ZrO₂ in the presence of CaO was accelerated by the formation of Ca metal in the intermediate stage of the process. Tests conducted with various amounts of ZrO₂ indicate that the ZrO₂ was reduced to the metallic form at low potentials applied at the cathode, and the main part of the zirconium was converted to a CuZr alloy with a different composition. The maximum oxygen content values in the CuZr alloy and Zr samples upon using liquid Cu were less than 300 and 891 ppm, respectively. However, Al contamination was observed in the CuZr during the electroreduction process. In order to solve the Al contamination problem, the fabrication process of CuZr was performed using the metallothermic reduction process, and the produced CuZr was used for electrorefining. The CuZr alloy was further purified by a molten salt electrorefining process to recover pure nuclear-grade Zr in a LiF-Ba₂ZrF₈-based molten salt, the latter of which was fabricated from a waste pickling acid of a Zr clad tube. After the electrorefining process, the recovered Zr metal was fabricated into nuclear-grade Zr buttons through arc melting following a salt distillation process. The results suggest that the removal of oxygen from the reduction product is a key reason for the use of a liquid CaCu reduction agent.