Segregation of granular mixtures in a spherical tumbler

Lacunarity as a quantitative measure of mixing—a micro-CT analysis-based case study on granular materials

In practically every industry, mixing is a fundamental process, yet its 3D analysis is scarce in the literature. High-resolution computed tomography (micro-CT) is the perfect X-ray imaging tool to investigate the mixing of granular materials. Other than qualitative analysis, 3D micro-CT images provide an opportunity for quantitative analysis, which is of utmost importance, in terms of efficiency (time and budget) and environmental impact of the mixing process. In this work, lacunarity is proposed as a measure of mixing. By the lacunarity calculation on the repeated micro-CT measurements, a temporal description of the mixing can be given in three dimensions. As opposed to traditional mixing indices, the lacunarity curve provides additional information regarding the spatial distribution of the grains. Discrete element method simulations were also performed and showed similar results to the experiments.

Pattern formation in a fully three-dimensional segregating granular flow

Segregation patterns of size-bidisperse particle mixtures in a fully three-dimensional flow produced by alternately rotating a spherical tumbler about two perpendicular axes are studied over a range of particle sizes and volume ratios using both experiments and a continuum model. Pattern formation results from the interaction of size segregation with chaotic regions and nonmixing islands of the flow. Specifically, large particles in the flowing surface layer are preferentially deposited in nonmixing islands despite the effects of collisional diffusion and chaotic transport. The protocol-dependent structure of the unstable manifolds of the flow surrounding the nonmixing islands provides further insight into why certain segregation patterns are more robust than others.