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Development of a Hybrid Intelligent Process Model for Micro-Electro Discharge Machining Using the TTM-MDS and Gaussian Process Regression. MICROMACHINES 2022; 13:mi13060845. [PMID: 35744458 PMCID: PMC9227863 DOI: 10.3390/mi13060845] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/02/2022] [Revised: 05/24/2022] [Accepted: 05/26/2022] [Indexed: 02/01/2023]
Abstract
This paper proposed a hybrid intelligent process model, based on a hybrid model combining the two-temperature model (TTM) and molecular dynamics simulation (MDS) (TTM-MDS). Combined atomistic-continuum modeling of short-pulse laser melting and disintegration of metal films [Physical Review B, 68, (064114):1–22.], and Gaussian process regression (GPR), for micro-electrical discharge machining (micro-EDM) were also used. A model of single-spark micro-EDM process has been constructed based on TTM-MDS model to predict the removed depth (RD) and material removal rate (MRR). Then, a GPR model was proposed to establish the relationship between input process parameters (energy area density and pulse-on duration) and the process responses (RD and MRR) for micro-EDM machining. The GPR model was trained, tested, and tuned using the data generated from the numerical simulations. Through the GPR model, it was found that micro-EDM process responses can be accurately predicted for the chosen process conditions. Therefore, the hybrid intelligent model proposed in this paper can be used for a micro-EDM process to predict the performance.
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Yao B, Chen C, Du Z, Qian Q, Pan L. Surfing Scanning Probe Nanolithography at Meters Per Second. NANO LETTERS 2022; 22:2187-2193. [PMID: 35025518 DOI: 10.1021/acs.nanolett.1c03705] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
Scanning probe lithography (SPL) as a maskless approach with a low tool price can pattern a variety of materials at a nanometer or even atomic resolution. However, the throughput of conventional SPLs is extremely low due to their limited scanning speeds. Here, we report a high-speed, probe-based method to continuously pattern the substrate surface at a linear velocity of meters per second. We demonstrated direct writings of nanoscale patterns by using ultrafast electron-induced deposition inside a nanoscale flow at a patterning frequency of 20 MHz. The fast scan motion of the writing probe is precisely controlled by using self-adaptive hydro- and aerodynamics functions of a patterning head. The microscale electro-hydrodynamic ejection and microfluid channels are used to deliver the precursor at high scanning speeds. One patterning head can carry parallel probes to further enhance the patterning throughput. This low-cost, maskless patterning method opens new avenues to develop high-throughput nanomanufacturing techniques.
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Affiliation(s)
- Bojing Yao
- Birck Nanotechnology Center, Purdue University, West Lafayette, Indiana 47906, United States
- School of Mechanical Engineering, Purdue University, West Lafayette, Indiana 47906, United States
| | - Chen Chen
- Birck Nanotechnology Center, Purdue University, West Lafayette, Indiana 47906, United States
- School of Mechanical Engineering, Purdue University, West Lafayette, Indiana 47906, United States
| | - Zhidong Du
- Birck Nanotechnology Center, Purdue University, West Lafayette, Indiana 47906, United States
- School of Mechanical Engineering, Purdue University, West Lafayette, Indiana 47906, United States
| | - Qian Qian
- School of Mechanical Engineering, Purdue University, West Lafayette, Indiana 47906, United States
| | - Liang Pan
- Birck Nanotechnology Center, Purdue University, West Lafayette, Indiana 47906, United States
- School of Mechanical Engineering, Purdue University, West Lafayette, Indiana 47906, United States
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Sun Z, Zhao Y, He M, Gu L, Ma C, Jin K, Zhao D, Luo N, Zhang Q, Wang N, Duan W, Nan CW. Deterministic Role of Concentration Surplus of Cation Vacancy over Anion Vacancy in Bipolar Memristive NiO. ACS APPLIED MATERIALS & INTERFACES 2016; 8:11583-11591. [PMID: 27096884 DOI: 10.1021/acsami.6b01400] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/05/2023]
Abstract
Migration of oxygen vacancies has been proposed to play an important role in the bipolar memristive behaviors because oxygen vacancies can directly determine the local conductivity in many systems. However, a recent theoretical work demonstrated that both migration of oxygen vacancies and coexistence of cation and anion vacancies are crucial to the occurrence of bipolar memristive switching, normally observed in the small-sized NiO. So far, experimental work addressing this issue is still lacking. In this work, with conductive atomic force microscopy and combined scanning transmission electron microscopy and electron energy loss spectroscopy, we reveal that concentration surplus of Ni vacancy over O vacancy determines the bipolar memristive switching of NiO films. Our work supports the dual-defects-based model, which is of fundamental importance for understanding the memristor mechanisms beyond the well-established oxygen-vacancy-based model. Moreover, this work provides a methodology to investigate the effect of dual defects on memristive behaviors.
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Affiliation(s)
- Zhong Sun
- Department of Physics and State Key Laboratory of Low-Dimensional Quantum Physics, Tsinghua University , Beijing 100084, China
- Collaborative Innovation Center of Quantum Matter , Beijing 100084, China
| | - Yonggang Zhao
- Department of Physics and State Key Laboratory of Low-Dimensional Quantum Physics, Tsinghua University , Beijing 100084, China
- Collaborative Innovation Center of Quantum Matter , Beijing 100084, China
| | - Min He
- Beijing National Laboratory for Condensed Matter Physics, Chinese Academy of Sciences , Beijing 100190, China
| | - Lin Gu
- Beijing National Laboratory for Condensed Matter Physics, Chinese Academy of Sciences , Beijing 100190, China
- Collaborative Innovation Center of Quantum Matter , Beijing 100084, China
| | - Chao Ma
- Beijing National Laboratory for Condensed Matter Physics, Chinese Academy of Sciences , Beijing 100190, China
| | - Kuijuan Jin
- Beijing National Laboratory for Condensed Matter Physics, Chinese Academy of Sciences , Beijing 100190, China
- Collaborative Innovation Center of Quantum Matter , Beijing 100084, China
| | - Diyang Zhao
- Department of Physics and State Key Laboratory of Low-Dimensional Quantum Physics, Tsinghua University , Beijing 100084, China
- Collaborative Innovation Center of Quantum Matter , Beijing 100084, China
| | - Nannan Luo
- Department of Physics and State Key Laboratory of Low-Dimensional Quantum Physics, Tsinghua University , Beijing 100084, China
- Collaborative Innovation Center of Quantum Matter , Beijing 100084, China
| | - Qinghua Zhang
- State Key Lab of New Ceramics and Fine Processing, School of Materials Science and Engineering, Tsinghua University , Beijing 100084, China
| | - Na Wang
- Department of Physics and State Key Laboratory of Low-Dimensional Quantum Physics, Tsinghua University , Beijing 100084, China
- Collaborative Innovation Center of Quantum Matter , Beijing 100084, China
| | - Wenhui Duan
- Department of Physics and State Key Laboratory of Low-Dimensional Quantum Physics, Tsinghua University , Beijing 100084, China
- Collaborative Innovation Center of Quantum Matter , Beijing 100084, China
| | - Ce-Wen Nan
- State Key Lab of New Ceramics and Fine Processing, School of Materials Science and Engineering, Tsinghua University , Beijing 100084, China
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Vasko SE, Jiang W, Chen R, Hanlen R, Torrey JD, Dunham ST, Rolandi M. Insights into scanning probe high-field chemistry of diphenylgermane. Phys Chem Chem Phys 2011; 13:4842-5. [DOI: 10.1039/c0cp02150d] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Kalyanasundaram V, Spearot DE, Malshe AP. Molecular dynamics simulation of nanoconfinement induced organization of n-decane. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2009; 25:7553-7560. [PMID: 19507848 DOI: 10.1021/la901285f] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/27/2023]
Abstract
Molecular dynamics (MD) simulations are used to study the behavior of n-decane under sub-10 nm confinement between two gold {111} surfaces. This confinement and dielectric medium are characteristic of those used in nanoscale electromachining (nano-EM) processes; thus, it is important that the behavior of the nanoconfined dielectric medium be investigated for better process understanding. Results obtained via MD simulations indicate that, when confined down to a thickness less than 1 nm, the mechanical boundary conditions trigger organization in the n-decane medium, resulting in two distinct molecular layers. The n-decane chains lie flat on the {111} gold surfaces and show preferred orientation in the close-packed 110 crystallographic directions. A 4-fold increase in the maximum local density as compared with the experimental bulk (liquid) density is observed at the interface between the molecular medium and the gold {111} surfaces, regardless of confinement spacing. Radial distribution function curves are used to quantitatively examine organization of the medium into molecular layers. The deliberate introduction of ledges (atomic steps) on the gold surface triggers a preferred alignment of the n-decane chains toward the boundaries of the ledges.
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