A combined characterization of clusters in naturally aged Al–Cu–(Li, Mg) alloys using small-angle neutron and X-ray scattering and atom probe tomography

On the Use of a Cluster Identification Method and a Statistical Approach for Analyzing Atom Probe Tomography Data for GP Zones in Al-Zn-Mg(-Cu) Alloys

Early-stage clustering in two Al-Mg-Zn(-Cu) alloys has been investigated using atom probe tomography and transmission electron microscopy. Cluster identification by the isoposition method and a statistical approach based on the pair correlation function have both been applied to estimate the cluster size, composition, and volume fraction from atom probe data sets. To assess the accuracy of the quantification of clusters of different mean sizes, synthesized virtual data sets were used, accounting for a simulated degraded spatial resolution. The quality of the predictions made by the two complementary methods is discussed, considering the experimental and simulated data sets.

Characterization of Zr-Containing Dispersoids in Al-Zn-Mg-Cu Alloys by Small-Angle Scattering

The characterization of Zr-containing dispersoids in aluminum alloys is challenging due to their broad size distribution, low volume fraction, and heterogeneous distribution within the grains. In this work, small-angle X-ray scattering (SAXS) and small-angle neutron scattering (SANS) were compared to scanning electron microscopy (SEM) and transmission electron microscopy (TEM) regarding their capability to characterize Zr-containing dispersoids in aluminum alloys. It was demonstrated that both scattering techniques are suitable tools to characterize dispersoids in a multi-phase industrial 7xxx series aluminum alloy. While SAXS is more sensitive than SANS due to the high electron density of Zr-containing dispersoids, SANS has the advantage of being able to probe a much larger sample volume. The combination of both scattering techniques allows for the verification that the contribution from dispersoids can be separated from that of other precipitate phases such as the S-phase or GP-zones. The size distributions obtained from SAXS, SANS and TEM showed good agreement. The SEM-derived size distributions were, however, found to significantly deviate from those of the other techniques, which can be explained by considering the resolution-limited restrictions of the different techniques.

A new perspective on the precipitation sequence in a high-purity Al-1.74 at.% Cu alloy by employing positron annihilation spectroscopy: experiment and theory

We study Al-1.74 at.% Cu as a typical binary model alloy to obtain new information on the precipitation sequence. The alloy has been solution heat treated, rapidly quenched, and then isochronally annealed up to 540 °C. We reveal new effects on the evolution of the precipitation sequence by combining positron annihilation lifetime and coincidence Doppler broadening spectroscopies. Positron parameters do very sensitively respond to changes in the type of precipitates present. We find that in the as-quenched state after exposing the alloy just a few minutes to room temperature GP-I zones containing vacancies inside their copper platelet dominate. They represent about 80% of all detected GP-I zones. At 200 °C GP-II (Θ″) is the dominating type of precipitate. However, the GP-II zones have obviously expelled all structural vacancies on growing from larger GP-I zones. Also the transition from GP-II zones dissolving while precipitates of the Θ' phase do form at about 250 °C can be clearly observed. The signals support that Θ' precipitates contain vacancies on their Cu sublattice, since they have to grow in a copper-poor environment. Finally, our signals indicate coarsening of Θ'-precipitates forT> 400 °C and their dissolution until 450 °C. All our experimental results agree well withab initiotheoretical calculations of positron parameters. However, the formation of the equilibrium Θ-phase cannot be observed since these have a too low number density due to their large size.

Degradation Mechanism Study and Safety Hazard Analysis of Overdischarge on Commercialized Lithium-ion Batteries

With the continuous improvement of the energy density of traction batteries for electric vehicles, the safety of batteries over their entire lifecycle has become the most critical issue in the development of electric vehicles. Abuse of electricity encountered in the application of batteries has a great impact on the safety of traction batteries. In this study, focused on the overdischarge phenomenon that is most likely to be encountered in the practical use of electric vehicles and grid storage, the impact of overdischarge on battery performance degradation is analyzed by neutron imaging technology and its safety hazards is systematically explored, combined with multimethods including electrochemical analysis and structural characterization. Results reveal the deterioration of the internal structure of traction batteries due to the overdischarge behavior and play a guiding role in the testing and evaluation of the safety of traction batteries.

Review of the Quench Sensitivity of Aluminium Alloys: Analysis of the Kinetics and Nature of Quench-Induced Precipitation

For aluminium alloys, precipitation strengthening is controlled by age-hardening heat treatments, including solution treatment, quenching, and ageing. In terms of technological applications, quenching is considered a critical step, because detrimental quench-induced precipitation must be avoided to exploit the full age-hardening potential of the alloy. The alloy therefore needs to be quenched faster than a critical cooling rate, but slow enough to avoid undesired distortion and residual stresses. These contrary requirements for quenching can only be aligned based on detailed knowledge of the kinetics of quench-induced precipitation. Until the beginning of the 21st century, the kinetics of relevant solid-solid phase transformations in aluminium alloys could only be estimated by ex-situ testing of different properties. Over the past ten years, significant progress has been achieved in this field of materials science, enabled by the development of highly sensitive differential scanning calorimetry (DSC) techniques. This review presents a comprehensive report on the solid-solid phase transformation kinetics in Al alloys covering precipitation and dissolution reactions during heating from different initial states, dissolution during solution annealing and to a vast extent quench-induced precipitation during continuous cooling over a dynamic cooling rate range of ten orders of magnitude. The kinetic analyses are complemented by sophisticated micro- and nano-structural analyses and continuous cooling precipitation (CCP) diagrams are derived. The measurement of enthalpies released by quench-induced precipitation as a function of the cooling rate also enables predictions of the quench sensitivities of Al alloys using physically-based models. Various alloys are compared, and general aspects of quench-induced precipitation in Al alloys are derived.