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Li T, Wang E, Yang J. Lifelong Learning-Enabled Fractional Order-Convolutional Encoder Model for Open-Circuit Fault Diagnosis of Power Converters Under Multi-Conditions. SENSORS (BASEL, SWITZERLAND) 2025; 25:1884. [PMID: 40293011 PMCID: PMC11945422 DOI: 10.3390/s25061884] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/21/2025] [Revised: 02/24/2025] [Accepted: 03/12/2025] [Indexed: 04/30/2025]
Abstract
Open-circuit (OC) faults in power converters are common issues in motor drive systems, significantly affecting the safe and stable operation of the system. Conventional models can accurately diagnose faults under a single operating condition. However, when conditions change, these models may fail to recognize new fault features, resulting in a decrease in diagnosis accuracy. To address this challenge, this paper proposes a lifelong learning-enabled fractional order-convolutional encoder model for open-circuit fault diagnosis of power converters under multi-conditions. Firstly, the model automatically extracts and identifies fault signal features using the convolutional module and the encoder module, respectively. Subsequently, the model's iterative computational process is optimized by learning historical gradient information through fractional order, and enhancing the model's ability to capture the long-term dependencies inherent in fault signals. Finally, a multilevel lifelong learning framework has been established to enable the model to continuously learn the fault features of power converter under multi-conditions, thereby avoiding catastrophic forgetting that can occur when the model learns different tasks. The proposed model effectively addresses the challenge of low fault diagnosis accuracy that occurs when the operating conditions of the power converter change, achieving a diagnosis accuracy of 96.89% across 85 fault categories under multi-conditions.
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Affiliation(s)
- Tao Li
- College of Railway Transportation, Hunan University of Technology, Zhuzhou 412007, China
- College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China
- Zhuzhou Times New Material Technology Co., Ltd., Zhuzhou 412007, China;
| | - Enyu Wang
- College of Electrical and Information Engineering, Hunan University of Technology, Zhuzhou 412007, China;
| | - Jun Yang
- Zhuzhou Times New Material Technology Co., Ltd., Zhuzhou 412007, China;
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2
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Guo J, Gu F, Ball AD. Multivariate Fusion Covariance Matrix Network and Its Application in Multichannel Fault Diagnosis With Fewer Training Samples. IEEE TRANSACTIONS ON CYBERNETICS 2025; 55:77-85. [PMID: 39405154 DOI: 10.1109/tcyb.2024.3474651] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 03/05/2025]
Abstract
Due to the large number of monitoring variables in engineering, it is extremely to reflect fault information in machinery and equipment with a single channel signal, which poses a significant challenge for fault diagnosis. Furthermore, most existing intelligent recognition methods rely on label samples, yet ignore the high cost of label interpretation in practical engineering. In this work, a novel multivariate fusion covariance matrix network (MFCMN) is developed for multichannel fault diagnosis with fewer training samples. First, the collected multichannel signals are separated into mode functions by using cyclic autocorrelation analysis. Thereafter, the acquired mode functions are utilized to construct the multivariate fusion covariance matrix (MFCM), which retains the linkage of signals from different channels. Finally, MFCM is fed into the standard autoencoder to form the MFCMN network, which is applied to implement multichannel fault diagnosis. To assess effectiveness, the MFCMN is compared with the deep residual network (ResNet), convolutional neural network (CNN), long short-term memory (LSTM), and K-nearest neighbor (KNN) in two experimental cases with fewer training samples. The results clarify that the MFCMN offers excellent performance and high accuracy in multichannel fault diagnosis.
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Yousaf MZ, Singh AR, Khalid S, Bajaj M, Kumar BH, Zaitsev I. Bayesian-optimized LSTM-DWT approach for reliable fault detection in MMC-based HVDC systems. Sci Rep 2024; 14:17968. [PMID: 39095527 PMCID: PMC11297239 DOI: 10.1038/s41598-024-68985-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/19/2024] [Accepted: 07/30/2024] [Indexed: 08/04/2024] Open
Abstract
As Europe integrates more renewable energy resources, notably offshore wind power, into its super meshed grid, the demand for reliable long-distance High Voltage Direct Current (HVDC) transmission systems has surged. This paper addresses the intricacies of HVDC systems built upon Modular Multi-Level Converters (MMCs), especially concerning the rapid rise of DC fault currents. We propose a novel fault identification and classification for DC transmission lines only by employing Long Short-Term Memory (LSTM) networks integrated with Discrete Wavelet Transform (DWT) for feature extraction. Our LSTM-based algorithm operates effectively under challenging environmental conditions, ensuring high fault resistance detection. A unique three-level relay system with multiple time windows (1 ms, 1.5 ms, and 2 ms) ensures accurate fault detection over large distances. Bayesian Optimization is employed for hyperparameter tuning, streamlining the model's training process. The study shows that our proposed framework exhibits 100% resilience against external faults and disturbances, achieving an average recognition accuracy rate of 99.04% in diverse testing scenarios. Unlike traditional schemes that rely on multiple manual thresholds, our approach utilizes a single intelligently tuned model to detect faults up to 480 ohms, enhancing the efficiency and robustness of DC grid protection.
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Affiliation(s)
- Muhammad Zain Yousaf
- School of Electrical and Information Engineering, Hubei University of Automotive Technology, Shiyan, 442002, China
- Center for Renewable Energy and Microgrids, Huanjiang Laboratory, Zhejiang Unversity, Zhuji, 311816, Zhejiang, China
| | - Arvind R Singh
- Department of Electrical Engineering, School of Physics and Electronic Engineering, Hanjiang Normal University, Shiyan, 442000, Hubei, People's Republic of China.
| | - Saqib Khalid
- School of Electrical and Information Engineering, Hubei University of Automotive Technology, Shiyan, 442002, China
- Center for Renewable Energy and Microgrids, Huanjiang Laboratory, Zhejiang Unversity, Zhuji, 311816, Zhejiang, China
| | - Mohit Bajaj
- Department of Electrical Engineering, Graphic Era (Deemed to Be University), Dehradun, 248002, India.
- Hourani Center for Applied Scientific Research, Al-Ahliyya Amman University, Amman, Jordan.
- Graphic Era Hill University, Dehradun, 248002, India.
| | - B Hemanth Kumar
- Department of Electrical and Electronics Engineering, Mohan Babu University, Tirupati, India
| | - Ievgen Zaitsev
- Department of Theoretical Electrical Engineering and Diagnostics of Electrical Equipment, Institute of Electrodynamics, National Academy of Sciences of Ukraine, Peremogy, 56, Kyiv-57, 03680, Ukraine.
- Center for Information-Analytical and Technical Support of Nuclear Power Facilities Monitoring of the National Academy of Sciences of Ukraine, Akademika Palladina Avenue, 34-A, Kyiv, Ukraine.
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Wan W, Chen J, Zhou Z, Shi Z. Self-Supervised Simple Siamese Framework for Fault Diagnosis of Rotating Machinery With Unlabeled Samples. IEEE TRANSACTIONS ON NEURAL NETWORKS AND LEARNING SYSTEMS 2024; 35:6380-6392. [PMID: 36197866 DOI: 10.1109/tnnls.2022.3209332] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/16/2023]
Abstract
Fault diagnosis is vital to ensuring the security of rotating machinery operations. While fault data obtained from mechanical equipment for this issue are often insufficient and of no labels. In this case, supervised algorithms cannot come into play. Hence, this article proposes a self-supervised simple Siamese framework (SSF) for bearing fault diagnosis based on the contrastive learning algorithm SimSiam which uses a simplified Siamese network to find the distinguishable features of different fault categories. SSF consists of a weight-sharing encoder applied on two inputs, a nonlinear predictor and a linear classifier. SSF learns invariant characteristics of fault samples via maximizing the similarity between two views of each inputted sample. Several data augmentation (DA) methods for vibration signals, which provide different sample views for the model, are also studied, for it is crucial for contrastive learning. After fine-tuning the learned encoder and a linear layer classifier with a small subset of labeled data (1%-5% of the total samples), the network achieves satisfactory performance for bearing fault diagnosis. A series of experiments based on the data from three different scenarios are used to verify the proposed methods, getting 100%, 99.38%, and 98.87% accuracy separately.
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Chen Z, Liao Y, Li J, Huang R, Xu L, Jin G, Li W. A Multi-Source Weighted Deep Transfer Network for Open-Set Fault Diagnosis of Rotary Machinery. IEEE TRANSACTIONS ON CYBERNETICS 2023; 53:1982-1993. [PMID: 35984804 DOI: 10.1109/tcyb.2022.3195355] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
In real industries, there often exist application scenarios where the target domain holds fault categories never observed in the source domain, which is an open-set domain adaptation (DA) diagnosis issue. Existing DA diagnosis methods under the assumption of sharing identical label space across domains fail to work. What is more, labeled samples can be collected from different sources, where multisource information fusion is rarely considered. To handle this issue, a multisource open-set DA diagnosis approach is developed. Specifically, multisource domain data of different operation conditions sharing partial classes are adopted to take advantage of fault information. Then, an open-set DA network is constructed to mitigate the domain gap across domains. Finally, a weighting learning strategy is introduced to adaptively weigh the importance on feature distribution alignment between known class and unknown class samples. Extensive experiments suggest that the proposed approach can substantially boost the performance of open-set diagnosis issues and outperform existing diagnosis approaches.
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Feng X, Zhang G, Yuan X, Fan Y. Research on Structurally Constrained KELM Fault-Diagnosis Model Based on Frequency-Domain Fuzzy Entropy. ENTROPY (BASEL, SWITZERLAND) 2023; 25:206. [PMID: 36832573 PMCID: PMC9955990 DOI: 10.3390/e25020206] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/13/2022] [Revised: 01/13/2023] [Accepted: 01/16/2023] [Indexed: 06/18/2023]
Abstract
As the core equipment of the high-pressure diaphragm pump, the working conditions of the check valve are complicated, and the vibration signal generated during operation displays non-stationary and nonlinear characteristics. In order to accurately describe the non-linear dynamics of the check valve, the smoothing prior analysis (SPA) method is used to decompose the vibration signal of the check valve, obtain the tendency term and fluctuation term components, and calculate the frequency-domain fuzzy entropy (FFE) of the component signals. Using FFE to characterize the operating state of the check valve, the paper proposes a kernel extreme-learning machine (KELM) function norm regularization method, which is used to construct a structurally constrained kernel extreme-learning machine (SC-KELM) fault-diagnosis model. Experiments demonstrate that the frequency-domain fuzzy entropy can accurately characterize the operation state of check valve, and the improvement of the generalization of the SC-KELM check valve fault model improves the recognition accuracy of the check-valve fault-diagnosis model, with an accuracy rate of 96.67%.
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An open-set fault diagnosis framework for MMCs based on optimized temporal convolutional network. Appl Soft Comput 2022. [DOI: 10.1016/j.asoc.2022.109959] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/27/2022]
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Chen H, Cen J, Yang Z, Si W, Cheng H. Fault Diagnosis of the Dynamic Chemical Process Based on the Optimized CNN-LSTM Network. ACS OMEGA 2022; 7:34389-34400. [PMID: 36188261 PMCID: PMC9521029 DOI: 10.1021/acsomega.2c04017] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/27/2022] [Accepted: 08/26/2022] [Indexed: 06/16/2023]
Abstract
Deep learning provides new ideas for chemical process fault diagnosis, reducing potential risks and ensuring safe process operation in recent years. To address the problem that existing methods have difficulty extracting the dynamic fault features of a chemical process, a fusion model (CS-IMLSTM) based on a convolutional neural network (CNN), squeeze-and-excitation (SE) attention mechanism, and improved long short-term memory network (IMLSTM) is developed for chemical process fault diagnosis in this paper. First, an extended sliding window is utilized to transform data into augmented dynamic data to enhance the dynamic features. Second, the SE is utilized to optimize the key fault features of augmented dynamic data extracted by CNN. Then, IMLSTM is used to balance fault information and further mine the dynamic features of time series data. Finally, the feasibility of the proposed method is verified in the Tennessee-Eastman process (TEP). The average accuracies of this method in two subdata sets of TEP are 98.29% and 97.74%, respectively. Compared with the traditional CNN-LSTM model, the proposed method improves the average accuracies by 5.18% and 2.10%, respectively. Experimental results confirm that the method developed in this paper is suitable for chemical process fault diagnosis.
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Affiliation(s)
- Honghua Chen
- School
of Automation, Guangdong Polytechnic Normal
University, Guangzhou 510665, China
- Guangzhou
Intelligent Building Equipment Information Integration and Control
Key Laboratory, Guangzhou 510665, China
| | - Jian Cen
- School
of Automation, Guangdong Polytechnic Normal
University, Guangzhou 510665, China
- Guangzhou
Intelligent Building Equipment Information Integration and Control
Key Laboratory, Guangzhou 510665, China
| | - Zhuohong Yang
- School
of Automation, Guangdong Polytechnic Normal
University, Guangzhou 510665, China
- Guangzhou
Intelligent Building Equipment Information Integration and Control
Key Laboratory, Guangzhou 510665, China
| | - Weiwei Si
- School
of Automation, Guangdong Polytechnic Normal
University, Guangzhou 510665, China
- Guangzhou
Intelligent Building Equipment Information Integration and Control
Key Laboratory, Guangzhou 510665, China
| | - Hongchao Cheng
- School
of Automation, Guangdong Polytechnic Normal
University, Guangzhou 510665, China
- Guangzhou
Intelligent Building Equipment Information Integration and Control
Key Laboratory, Guangzhou 510665, China
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Jia X, Qin N, Huang D, Zhang Y, Du J. A clustered blueprint separable convolutional neural network with high precision for high-speed train bogie fault diagnosis. Neurocomputing 2022. [DOI: 10.1016/j.neucom.2022.05.056] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Ahmed HOA, Yu Y, Wang Q, Darwish M, Nandi AK. Intelligent Fault Diagnosis Framework for Modular Multilevel Converters in HVDC Transmission. SENSORS 2022; 22:s22010362. [PMID: 35009901 PMCID: PMC8749776 DOI: 10.3390/s22010362] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/10/2021] [Revised: 12/30/2021] [Accepted: 12/31/2021] [Indexed: 02/04/2023]
Abstract
Open circuit failure mode in insulated-gate bipolar transistors (IGBT) is one of the most common faults in modular multilevel converters (MMCs). Several techniques for MMC fault diagnosis based on threshold parameters have been proposed, but very few studies have considered artificial intelligence (AI) techniques. Using thresholds has the difficulty of selecting suitable threshold values for different operating conditions. In addition, very little attention has been paid to the importance of developing fast and accurate techniques for the real-life application of open-circuit failures of IGBT fault diagnosis. To achieve high classification accuracy and reduced computation time, a fault diagnosis framework with a combination of the AC-side three-phase current, and the upper and lower bridges’ currents of the MMCs to automatically classify health conditions of MMCs is proposed. In this framework, the principal component analysis (PCA) is used for feature extraction. Then, two classification algorithms—multiclass support vector machine (SVM) based on error-correcting output codes (ECOC) and multinomial logistic regression (MLR)—are used for classification. The effectiveness of the proposed framework is validated by a two-terminal simulation model of the MMC-high-voltage direct current (HVDC) transmission power system using PSCAD/EMTDC software. The simulation results demonstrate that the proposed framework is highly effective in diagnosing the health conditions of MMCs compared to recently published results.
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Affiliation(s)
- Hosameldin O. A. Ahmed
- Department of Electronic and Electrical Engineering, Brunel University London, Uxbridge UB8 3PH, UK; (H.O.A.A.); (Y.Y.); (Q.W.); (M.D.)
| | - Yuexiao Yu
- Department of Electronic and Electrical Engineering, Brunel University London, Uxbridge UB8 3PH, UK; (H.O.A.A.); (Y.Y.); (Q.W.); (M.D.)
- State Grid Sichuan Electric Power Research Institute of China, Chengdu 610094, China
| | - Qinghua Wang
- Department of Electronic and Electrical Engineering, Brunel University London, Uxbridge UB8 3PH, UK; (H.O.A.A.); (Y.Y.); (Q.W.); (M.D.)
- School of Mechatronic Engineering, Xi’an Technological University, Xi’an 710021, China
| | - Mohamed Darwish
- Department of Electronic and Electrical Engineering, Brunel University London, Uxbridge UB8 3PH, UK; (H.O.A.A.); (Y.Y.); (Q.W.); (M.D.)
| | - Asoke K. Nandi
- Department of Electronic and Electrical Engineering, Brunel University London, Uxbridge UB8 3PH, UK; (H.O.A.A.); (Y.Y.); (Q.W.); (M.D.)
- Visiting Professor, School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, China
- Correspondence:
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Indoor 3D Localization Scheme Based on BLE Signal Fingerprinting and 1D Convolutional Neural Network. ELECTRONICS 2021. [DOI: 10.3390/electronics10151758] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Indoor localization schemes have significant potential for use in location-based services in areas such as smart factories, mixed reality, and indoor navigation. In particular, received signal strength (RSS)-based fingerprinting is used widely, given its simplicity and low hardware requirements. However, most studies tend to focus on estimating the 2D position of the target. Moreover, it is known that the fingerprinting scheme is computationally costly, and its positioning accuracy is readily affected by random fluctuations in the RSS values caused by fading and the multipath effect. We propose an indoor 3D localization scheme based on both fingerprinting and a 1D convolutional neural network (CNN). Instead of using the conventional fingerprint matching method, we transform the 3D positioning problem into a classification problem and use the 1D CNN model with the RSS time-series data from Bluetooth low-energy beacons for classification. By using the 1D CNN with the time-series data from multiple beacons, the inherent drawback of RSS-based fingerprinting, namely, its susceptibility to noise and randomness, is overcome, resulting in enhanced positioning accuracy. To evaluate the proposed scheme, we developed a 3D positioning system and performed comprehensive tests, whose results confirmed that the scheme significantly outperforms the conventional common spatial pattern classification algorithm.
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12
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Wu H, Han Y, Jin J, Geng Z. Novel Deep Learning Based on Data Fusion Integrating Correlation Analysis for Soft Sensor Modeling. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c01131] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Hao Wu
- College of Information Science and Technology, Beijing University of Chemical Technology, Beijing 100029, China
- Engineering Research Center of Intelligent PSE, Ministry of Education of China, Beijing 100029, China
| | - Yongming Han
- College of Information Science and Technology, Beijing University of Chemical Technology, Beijing 100029, China
- Engineering Research Center of Intelligent PSE, Ministry of Education of China, Beijing 100029, China
| | - Jianyu Jin
- University of International Business and Economics, Beijing 100029, China
| | - Zhiqiang Geng
- College of Information Science and Technology, Beijing University of Chemical Technology, Beijing 100029, China
- Engineering Research Center of Intelligent PSE, Ministry of Education of China, Beijing 100029, China
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A Fault Prediction and Cause Identification Approach in Complex Industrial Processes Based on Deep Learning. COMPUTATIONAL INTELLIGENCE AND NEUROSCIENCE 2021; 2021:6612342. [PMID: 33747072 PMCID: PMC7954619 DOI: 10.1155/2021/6612342] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/19/2020] [Revised: 02/05/2021] [Accepted: 02/15/2021] [Indexed: 11/30/2022]
Abstract
Faults occurring in the production line can cause many losses. Predicting the fault events before they occur or identifying the causes can effectively reduce such losses. A modern production line can provide enough data to solve the problem. However, in the face of complex industrial processes, this problem will become very difficult depending on traditional methods. In this paper, we propose a new approach based on a deep learning (DL) algorithm to solve the problem. First, we regard these process data as a spatial sequence according to the production process, which is different from traditional time series data. Second, we improve the long short-term memory (LSTM) neural network in an encoder-decoder model to adapt to the branch structure, corresponding to the spatial sequence. Meanwhile, an attention mechanism (AM) algorithm is used in fault detection and cause identification. Third, instead of traditional biclassification, the output is defined as a sequence of fault types. The approach proposed in this article has two advantages. On the one hand, treating data as a spatial sequence rather than a time sequence can overcome multidimensional problems and improve prediction accuracy. On the other hand, in the trained neural network, the weight vectors generated by the AM algorithm can represent the correlation between faults and the input data. This correlation can help engineers identify the cause of faults. The proposed approach is compared with some well-developed fault diagnosing methods in the Tennessee Eastman process. Experimental results show that the approach has higher prediction accuracy, and the weight vector can accurately label the factors that cause faults.
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