Design and evaluation of a stance-control knee-ankle-foot orthosis knee joint

Design and evaluation of a hydraulic mechanism with available components for passive knee prostheses

BACKGROUND

Hydraulic knee prosthesis can provide stance phase control and swing phase control suitable for active persons with an amputation. However, typical commercial hydraulic knees are costly and require frequent maintenance making them inaccessible for persons with an amputation in low-income countries. The objective of this article is to present a new design for a low-cost hydraulic knee prosthesis.

METHOD

The prototype hydraulic knee is made of simple hydraulic components. The hydraulic system was designed to provide flexion locking during the stance phase and damping during the swing phase of gait.

RESULTS

The prototype was tested and results show that the hydraulic knee can prevent flexion of the knee at stance phase when the highest external knee flexion moment in the gait cycle occurs. The prototype mechanism is capable of resisting flexion torque of 60 N-m.

CONCLUSIONS

The prototype hydraulic knee can be assembled from available hydraulic components for low cost and ease of maintenance which is feasible for persons with an amputation in low-income countries.IMPLICATIONS FOR REHABILITATIONA new design hydraulic knee which assembled from simple hydraulic components which provide both stance control and swing control.The use of simple hydraulic components makes the knee feasible for low-income country where service and maintenance staff is inadequate.

A Vacuum Powered Soft Textile-Based Clutch

We present the design, manufacturing, and characterization of a soft textile-based clutch (TBC) that uses vacuum stimulation to switch between locking and unlocking its linear displacement. The vacuum locks the relative sliding motion between two elaborated textile webbings with an elastic silicone rubber bag. Various fabrication techniques, such as silicone casting on textiles and melt embossing for direct fabrication of miniature patterns on textile and sewing, were used to develop three groups of TBC samples based on friction and interlocking principles. Their performance was compared in a blocking configuration. The clutch with an interlocking mechanism presented the highest withstanding force (150 N) compared to that (54 N) recorded for the friction-based clutch. The simple and compact structure of the proposed clutch, together with the intrinsic adaptability of fabric with other clothing and soft materials, make it an appropriate solution for applications in soft wearable robotics and generally as a locking and variable stiffness solution for soft robotic applications.

Design, development, and evaluation of a local sensor-based gait phase recognition system using a logistic model decision tree for orthosis-control

BACKGROUND

Functionality and versatility of microprocessor-controlled stance-control knee-ankle-foot orthoses (M-SCKAFO) are dictated by their embedded control systems. Proper gait phase recognition (GPR) is required to enable these devices to provide sufficient knee-control at the appropriate time, thereby reducing the incidence of knee-collapse and fall events. Ideally, the M-SCKAFO sensor system would be local to the thigh and knee, to facilitate innovative orthosis designs that allow more flexibility for ankle joint selection and other orthosis components. We hypothesized that machine learning with local sensor signals from the thigh and knee could effectively distinguish gait phases across different walking conditions (i.e., surface levels, walking speeds) and that performance would improve with gait phase transition criteria (i.e., current states depend on previous states).

METHODS

A logistic model decision tree (LMT) classifier was trained and tested (five-fold cross-validation) on gait data that included knee flexion angle, thigh-segment angular velocity, and thigh-segment acceleration. Twenty features were extracted from 0.1 s sliding windows for 30 able-bodied participants that walked on different surfaces (level, down-slope, up-slope, right cross-slope, left cross-slope) at a various walking speeds (self-paced (1.33 m/s, SD = 0.04 m/s), 0.8, 0.6, 0.4 m/s). The LMT-based GPR model was also tested with another validation set containing similar features and surfaces from 12 able-bodied volunteers at self-paced walking speeds (1.41 m/s, SD = 0.34 m/s). A "Transition Sequence Verification and Correction" (TSVC) algorithm was applied to correct for continuous class prediction and to improve GPR performance.

RESULTS

The LMT had a tree size of 1643 with 822 leaf nodes, with a logistic regression model at each leaf node. The local sensor LMT-based GPR model identified loading response, push-off, swing, and terminal swing phases with overall classification accuracy of 98.38 for the initial training set (five-fold cross-validation) and 90.60% for the validation set. Applying TSVC increased classification accuracy to 98.72% for the initial training set and 98.61% for the validation set. Sensitivity, specificity, precision, F-score, and Matthew's correlation coefficient results suggest strong evidence for the feasibility of an LMT-based GPR system for real-time orthosis control.

CONCLUSIONS

The novel machine learning GPR model that used sensor features local to the thigh and knee was viable for dynamic knee-ankle-foot orthosis-control. This highly accurate GPR model was generalizable when combined with TSVC. Our approach could reduce sensor system complexity as compared with other M-SCKAFO approaches, thereby enabling customizable advantages for end-users through modular unit orthosis designs.

Design, construction, and evaluation of "sensor lock": an electromechanical stance control knee joint

BACKGROUND AND AIM

Most currently-available stance control knee ankle foot orthoses (SCKAFOs) still need full knee extension to lock the knee joint, and they are still noisy, bulky, and heavy. Therefore, the aim of this study was to design, construct, and evaluate an original electromechanical SCKAFO knee joint that could feasibly solve these problems, and thus address the problems of current stance control knee joints with regards to their structure, function, cosmesis, and cost.

METHOD

Ten able-bodied (AB) participants and two (knee ankle foot orthosis) KAFO users were recruited to participate in the study. A custom SCKAFO with the same set of components was constructed for each participant. Lower limb kinematics were captured using a 6-camera, video-based motion analysis system.

RESULTS

For AB participants, significant differences were found between normal walking and walking with the SCKAFO for temporal-spatial parameters and between orthoses with two modes of knee joints in the healthy subjects. Walking with stance control mode produced greater walking speed and step length, greater knee flexion during swing, and less pelvic obliquity than walking with a locked knee, for both AB and KAFO users.

CONCLUSIONS

The feasibility of this new knee joint with AB people was demonstrated. Implications for rehabilitation Stance control knee ankle foot orthoses (SCKAFOs) are designed to stop knee flexion in stance phase and provide free knee movement during swing phase of walking. Due to their high cost, size, excessive weight, and poor performance, few SCKAFO were optimal clinically and commercially. The feasibility of the new knee joint with able-bodied people and poliomyelitis subjects was demonstrated.

Evaluation of gait symmetry in poliomyelitis subjects: Comparison of a conventional knee-ankle-foot orthosis and a new powered knee-ankle-foot orthosis

BACKGROUND

Compared to able-bodied subjects, subjects with post-polio syndrome and poliomyelitis demonstrate a preference for weight-bearing on the non-paretic limb, causing gait asymmetry.

OBJECTIVES

The purpose of this study was to evaluate the gait symmetry of the poliomyelitis subjects when ambulating with either a drop-locked knee-ankle-foot orthosis or a newly developed powered knee-ankle-foot orthosis.

STUDY DESIGN

Quasi experimental study.

METHODS

Seven subjects with poliomyelitis who routinely wore conventional knee-ankle-foot orthoses participated in this study and received training to enable them to ambulate with the powered knee-ankle-foot orthosis on level ground, prior to gait analysis.

RESULTS

There were no significant differences in the gait symmetry index of step length (p = 0.085), stance time (p = 0.082), double-limb support time (p = 0.929), or speed of walking (p = 0.325) between the two test conditions. However, using the new powered knee-ankle-foot orthosis improved the symmetry index in step width (p = 0.037), swing time (p = 0.014), stance phase percentage (p = 0.008), and knee flexion during swing phase (p ⩽ 0.001) compared to wearing the drop-locked knee-ankle-foot orthosis.

CONCLUSION

The use of a powered knee-ankle-foot orthosis for ambulation by poliomyelitis subjects affects gait symmetry in the base of support, swing time, stance phase percentage, and knee flexion during swing phase.

CLINICAL RELEVANCE

A new powered knee-ankle-foot orthosis can improve gait symmetry for poliomyelitis subjects by influencing step width, swing time, stance time percentage, and knee flexion during swing phase when compared to ambulating with a drop-locked knee-ankle-foot orthosis.

The influence of a powered knee-ankle-foot orthosis on walking in poliomyelitis subjects: A pilot study

BACKGROUND

Traditionally, the anatomical knee joint is locked in extension when walking with a conventional knee-ankle-foot orthosis. A powered knee-ankle-foot orthosis was developed to provide restriction of knee flexion during stance phase and active flexion and extension of the knee during swing phase of gait.

OBJECTIVE

The purpose of this study was to determine differences of the powered knee-ankle-foot orthosis compared to a locked knee-ankle-foot orthosis in kinematic data and temporospatial parameters during ambulation.

STUDY DESIGN

Quasi-experimental design.

METHODS

Subjects with poliomyelitis (n = 7) volunteered for this study and undertook gait analysis with both the powered and the conventional knee-ankle-foot orthoses. Three trials per orthosis were collected while each subject walked along a 6-m walkway using a calibrated six-camera three-dimensional video-based motion analysis system.

RESULTS

Walking with the powered knee-ankle-foot orthosis resulted in a significant reduction in both walking speed and step length (both 18%), but a significant increase in stance phase percentage compared to walking with the conventional knee-ankle-foot orthosis. Cadence was not significantly different between the two test conditions (p = 0.751). There was significantly higher knee flexion during swing phase and increased hip hiking when using the powered orthosis.

CONCLUSION

The new powered orthosis permitted improved knee joint kinematic for knee-ankle-foot orthosis users while providing knee support in stance and active knee motion in swing in the gait cycle. Therefore, the new powered orthosis provided more natural knee flexion during swing for orthosis users compared to the locked knee-ankle-foot orthosis.

CLINICAL RELEVANCE

This orthosis has the potential to improve knee joint kinematics and gait pattern in poliomyelitis subjects during walking activities.

State of the art review of knee-ankle-foot orthoses

Knee-ankle-foot orthoses (KAFOs) are used to assist in ambulation. The purpose of this paper is to review existing KAFO designs which can be grouped into passive KAFOs, stance control (SC) KAFOs, and dynamic KAFOs. The conventional passive KAFOs do not provide any active control for knee motions. SCKAFOs lock the knee joint during the stance phase and allow free rotations during the swing phase. Some SCKAFOs switch between the stance and swing phases using body posture, while others use some kind of a control system to perform this switch. Finally, dynamic KAFOs control the knee joint during both stance and swing phases. Four dynamic systems are identified in the literature that use pneumatics, linear springs, hydraulics, and torsional rods made of superelastic alloys to control the knee joint during the gait cycle. However, only the two systems that use linear springs and torsional rods can reproduce the normal knee stiffness pattern which has two distinct characteristics: a soft stiffness during the swing phase and a hard stiffness during the stance phase. This review indicates that there is a need to conduct research regarding new KAFO designs that duplicate normal knee function during the whole gait cycle.

Design and functional evaluation of a quasi-passive compliant stance control knee-ankle-foot orthosis

In this paper, we present the mechanical design, control algorithm, and functional evaluation of a quasi-passive compliant stance control knee-ankle-foot orthosis. The orthosis implements a spring in parallel with the knee joint during the stance phase of the gait and allows free rotation during the swing phase. The design is inspired by the moment-angle analysis of the knee joint revealing that the knee function approximates that of a linear torsional spring in the stance phase of the gait. Our orthosis aims to restore the natural function of a knee that is impaired by injury, stroke, post-polio, multiple sclerosis, spinal cord injury, patellofemoral pain syndrome, osteoarthritis, and others. Compared with state-of-the-art stance control orthoses, which rigidly lock the knee during the stance phase, the described orthosis intends to provide the natural shock absorption function of the knee in order to reduce compensatory movements both in the affected and unaffected limbs. Preliminary testing on three unimpaired subjects showed that compliant support of the knee provided by the orthosis explained here results in higher gait speed as well as more natural kinematic profiles for the lower extremities when compared with rigid support of the knee provided by an advanced commercial stance control orthosis.

A quasi-passive compliant stance control Knee-Ankle-Foot Orthosis

In this paper, we present the design of a novel quasi-passive stance-control orthosis that implements a natural amount of knee compliance during the weight acceptance phase and potentially the entire stance phase of the gait, and allows for free motion during the rest of the gait. We explain that the unaffected knee behaves close to a linear torsional spring in stance and hypothesize that an assistive device that places a linear spring of appropriate stiffness in parallel with the knee can help restore the natural behavior of the joint in stance. We present the design of a friction-based latching mechanism and a control algorithm that engages the spring in parallel with the knee in stance and disengages it during the swing phase of gait, and explain how this module is implemented into a brace in order to create a novel class of compliant stance control orthosis. The device is quasi-passive in that a small actuator serves to lock and unlock the spring module, but the device otherwise requires no actuation and very little power, computation, and control to operate.

New wearable walking-type continuous passive motion device for postsurgery walking rehabilitation

While total knee arthroplasty is useful for treating osteoarthritis of the knee, the success of this treatment depends on effective rehabilitation. The goal of this study was to develop an assistive device for post-total knee arthroplasty patients for walking rehabilitation and for shortening the hospitalization period. We developed a brace electronic assist system termed the knee assistive instrument for walking rehabilitation (KAI-R) to illustrate the need for training during postoperative rehabilitation. Sixteen osteoarthritis patients (1 male and 15 females; average age 68.9 years) who underwent total knee arthroplasty were analyzed before operation and 2-4 weeks after operation, and 25 healthy individuals (14 males and 11 females; average age 26.2 years) formed the control group. Based on the pre- and postoperative data on peak knee flexion angle, foot height, and walking velocity, we developed the KAI-R, which consists of an assistive mechanism for the knee joint, a hip joint support system, and a foot pressure sensor system and is driven by a CPU board that generates the walking pattern. We then tested the walking gait in seven healthy volunteers with and without KAI-R assistance. KAI-R increased the peak flexion angle of the knee and foot height in all seven volunteers; their range of motion of the knee joint was increased. However, KAI-R also decreased the walking velocity of subjects, which was explained by reaction delay and slightly compromised physical balance, which was caused by wearing the KAI-R. KAI-R is useful for gait improvement. In future studies, KAI-R will be investigated in a clinical trial for its ability for walking rehabilitation in post-total knee arthroplasty patients.

Stance control knee mechanism for lower-limb support in hybrid neuroprosthesis

A hydraulic stance control knee mechanism (SCKM) was developed to fully support the knee against flexion during stance and allow uninhibited motion during swing for individuals with paraplegia using functional neuromuscular stimulation (FNS) for gait assistance. The SCKM was optimized for maximum locking torque for body-weight support and minimum resistance when allowing for free knee motion. Ipsilateral and contralateral position and force feedback were used to control the SCKM. Through bench and nondisabled testing, the SCKM was shown to be capable of supporting up to 70 N-m, require no more than 13% of the torque achievable with FNS to facilitate free motion, and responsively and repeatedly unlock under an applied flexion knee torque of up to 49 N-m. Preliminary tests of the SCKM with an individual with paraplegia demonstrated that it could support the body and maintain knee extension during stance without the stimulation of the knee extensor muscles. This was achieved without adversely affecting gait, and knee stability was comparable to gait assisted by knee extensor stimulation during stance.

Knee-extension-assist for knee-ankle-foot orthoses

Individuals with quadriceps muscle weakness often have difficulty generating the knee-extension moments required for common mobility tasks. A new device that provides a knee-extension moment was designed to help individuals perform sit-to-stand and stand-to-sit. The knee-extension-assist (KEA) was designed as a modular component to be incorporated into existing knee-ankle-foot-orthoses (KAFO). The KEA loads a set of springs as the knee flexes under bodyweight and returns the stored energy as an extension moment during knee extension. The springs can be locked in place at the end of flexion to prevent unwanted knee extension while seated. When the affected leg is unloaded, the device disengages, allowing free joint motion. A prototype KEA underwent mechanical testing and biomechanical evaluation on an able-bodied individual during sit-to-stand and stand-to-sit.

Angular-velocity control approach for stance-control orthoses

Currently, stance-control knee orthoses require external control mechanisms to control knee flexion during stance and allow free knee motion during the swing phase of gait. A new angular-velocity control approach that uses a rotary-hydraulic device to resist knee flexion when the knee angular velocity passes a preset threshold is presented. This angular-velocity approach for orthotic stance control is based on the premise that knee-flexion angular velocity during a knee-collapse event, such as a stumble or fall, is greater than that during walking. The new hydraulic knee-flexion control device does not require an external control mechanism to switch from free motion to stance control mode. Functional test results demonstrated that the hydraulic angular-velocity activated knee joint provided free knee motion during walking, engaged upon knee collapse, and supported body weight while the end-user recovered to a safe body position. The joint was tested to 51.6 Nm in single loading tests and passed 200,000 repeated loading cycles with a peak load of 88 Nm per cycle. The hydraulic, angular velocity activation approach has potential to improve safety and security for people with lower extremity weakness or when recovering from joint trauma.

Gait evaluation of a new electromechanical stance-control knee-ankle-foot orthosis

Commercial versions of a stance-control knee-ankle-foot orthosis (SCKAFO) have emerged to improve gait over conventional knee-ankle-foot orthoses (KAFOs), which lock the knee in full extension in individuals with quadriceps muscle weakness. A new electromechanical SCKAFO was recently designed to address the functional, structural, and cost limitations of these commercial SCKAFOs. This paper presents an evaluation of the new SCKAFO conducted to determine its functional and clinical effectiveness during gait. Three healthy adults (100% male; age, 35.3 +/- 19.7y) and three KAFO users with knee extensor weakness in at least one limb (100% male; mean age, 56.3 +/- 4.0y) participated in the study. The SCKAFO had a minimal effect, as desired, on the kinematics of the able-bodied subjects. KAFO users had a mean increase in knee flexion of 21.1 degrees (sd=8.2) during swing, and a greater total knee range of motion when walking with the new SCKAFO compared to their prescribed KAFO. Two KAFO users experienced a reduction in pelvic obliquity and hip abduction angle abnormalities when walking with the SCKAFO compared to their prescribed KAFO.

Immediate effects of a controllable knee ankle foot orthosis for functional compensation of gait in patients with proximal leg weakness

Application of intermittent control of the knee joint stiffness in a knee ankle foot orthosis (KAFO) during gait is proposed. The approach combines inertial sensors and an actuator system in order to apply compensation in quadriceps weakness with a wearable device. Two methods, segment-angular rotation based and segment-angular velocity based, are analysed for the control of the knee joint state (intermittent stiffness) based on the inertial sensors signals. Protocolled tests are developed with two post-polio syndrome patients (PPS). In this study, the cases of gait with free-swinging leg and safe stance with the orthotic system are presented in terms of quantified kinematics (average peak angle of knee flexion of 50 degrees ) and evidences of reduction of frequent compensations (e.g. leg lateral movement) in post-polio syndrome patients. The results from immediate inspection indicate an important improvement of the gait patterns in two patients with proximal leg weakness by means of compensations applied by the wearable orthosis.

Preliminary kinematic evaluation of a new stance-control knee-ankle-foot orthosis

BACKGROUND

Stance-control knee-ankle-foot orthoses permit free knee motion in swing while providing knee flexion resistance in stance for individuals with quadriceps muscle weakness. However, some stance-control knee-ankle-foot orthoses require full knee extension to engage the knee-joint lock, thereby not providing knee support when climbing stairs or stepping over curbs. Stance-control knee-ankle-foot orthoses that do support a flexed knee are either heavy, bulky, expensive, offer a limited number of locking positions, or cause noise. This paper presents a preliminary kinematic evaluation of a new stance-control knee-ankle-foot orthosis that was designed to address these limitations.

METHODS

Kinematic gait analysis was performed on three male knee-ankle-foot-orthosis users with knee extensor weakness in at least one limb (mean age: 56.3 years (SD 4.0)). Three walking trials were performed with the subjects' current knee-ankle-foot-orthosis and then the new stance-control knee-ankle-foot orthosis (non-randomized before-after trial). Subjects completed a questionnaire about the new stance-control knee-ankle-foot orthosis and current knee-ankle-foot-orthosis.

FINDINGS

A mean increase in knee flexion of 21.1 degrees (SD 8.2) during swing and a greater total knee range of motion was found when walking with the new stance-control knee-ankle-foot orthosis. Two knee-ankle-foot-orthosis users experienced a reduction in pelvic obliquity and hip abduction angle abnormalities when walking with the stance-control knee-ankle-foot orthosis. Two out of three subjects preferred walking with the new stance-control knee-ankle-foot orthosis over their prescribed knee-ankle-foot-orthosis.

INTERPRETATION

The new stance-control knee-ankle-foot orthosis permitted improved gait kinematics for knee-ankle-foot-orthosis users while providing knee support in stance and free knee motion in swing at appropriate instants in the gait cycle. Overall, the new stance-control knee-ankle-foot orthosis provided more natural gait kinematics for orthosis users compared to conventional knee-ankle-foot-orthoses.