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Annayev M, Yamaner FY, Oralkan Ö. Wireless ultrasonic power transfer using a pre-charged CMUT structure with a built-in charge storage capacitor. MICROSYSTEMS & NANOENGINEERING 2025; 11:70. [PMID: 40263279 PMCID: PMC12015486 DOI: 10.1038/s41378-025-00902-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/07/2024] [Revised: 12/10/2024] [Accepted: 02/16/2025] [Indexed: 04/24/2025]
Abstract
Capacitive micromachined ultrasonic transducer (CMUT) technology is a potential candidate to implement an ultrasonic power receiver for implantable medical devices (IMDs) because CMUT technology employs photolithography-based microfabrication techniques amenable to miniaturization, integration with electronics, and biocompatibility. Pre-charged CMUTs operating in constant-charge mode eliminate the DC bias and this mode of operation is more suitable for ultrasound power transfer to IMDs. We designed and fabricated a novel pre-charged CMUT structure with a built-in charge storage capacitor. This new configuration features a floating electrode between the upper and lower electrodes. Charges are stored on this floating electrode prior to implantation by directly bringing the floating electrode into contact with the bottom electrode while applying a DC bias between the top and bottom electrodes of the CMUT. After pre-charging the CMUT, the charges are retained without any leakage, as confirmed by occasional measurements over the course of about two years. We have also demonstrated that this device allows operation without a DC bias and can be used as a power receiver in an IMD. In the presented design, the CMUT can be pre-charged at a desired precise charge level. The amount of trapped charge can be controlled by holding the floating electrode in contact with the bottom electrode by applying external ultrasound pressure and simultaneously maintaining a DC bias. The maximum received power was 10.1 mW, corresponding to a received power density of 3.1 mW/mm2, with a 14.5% efficiency. We have achieved an acoustic-to-electrical power conversion efficiency as high as 29.7% at lower input power levels.
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Affiliation(s)
- Muhammetgeldi Annayev
- Electrical and Computer Engineering, NC State University, 890 Oval, Drive, EB II, Raleigh, 27606, NC, USA.
| | - Feysel Yalçın Yamaner
- Electrical and Computer Engineering, NC State University, 890 Oval, Drive, EB II, Raleigh, 27606, NC, USA
| | - Ömer Oralkan
- Electrical and Computer Engineering, NC State University, 890 Oval, Drive, EB II, Raleigh, 27606, NC, USA.
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Ibn Minhaj T, Annayev M, Adelegan OJ, Biliroğlu AÖ, Yamaner FY, Oralkan Ö. Design, Fabrication, and Characterization of Capacitive Micromachined Ultrasonic Transducers for Transcranial, Multifocus Neurostimulation. MICROMACHINES 2024; 15:1106. [PMID: 39337765 PMCID: PMC11434040 DOI: 10.3390/mi15091106] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/31/2024] [Revised: 08/26/2024] [Accepted: 08/28/2024] [Indexed: 09/30/2024]
Abstract
In a recent study using 3-D fullwave simulations, it was shown for a nonhuman primate model that a helmet-shaped 3D array of 128 transducer elements can be assembled for neurostimulation in an optimized configuration with the accommodation of an imaging aperture. Considering all acoustic losses, according to this study, for a nonhuman primate skull, the assembly of the proposed transducers was projected to produce sufficient focusing gain in two different focal positions at deep and shallow brain regions, thus providing sufficient acoustic intensity at these distinct focal points for neural stimulation. This array also has the ability to focus on multiple additional brain regions. In the work presented here, we designed and fabricated a single 15 mm diameter capacitive micromachined ultrasonic transducer (CMUT) element operating at 800 kHz central frequency with a 480 kHz 3 dB bandwidth, capable of producing a 190 kPa peak negative pressure (PNP) on the surface. The corresponding projected transcranial spatial peak pulse average intensity (ISPPA) was 28 Wcm-2, and the mechanical index (MI) value was 1.1 for an array of 128 of these elements.
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Affiliation(s)
- Tamzid Ibn Minhaj
- Department of Materials Science and Engineering, NC State University, Raleigh, NC 27695, USA
| | - Muhammetgeldi Annayev
- Department of Electrical and Computer Engineering, NC State University, Raleigh, NC 27695, USA; (M.A.); (O.J.A.); (A.Ö.B.); (F.Y.Y.); (Ö.O.)
| | - Oluwafemi J. Adelegan
- Department of Electrical and Computer Engineering, NC State University, Raleigh, NC 27695, USA; (M.A.); (O.J.A.); (A.Ö.B.); (F.Y.Y.); (Ö.O.)
| | - Ali Önder Biliroğlu
- Department of Electrical and Computer Engineering, NC State University, Raleigh, NC 27695, USA; (M.A.); (O.J.A.); (A.Ö.B.); (F.Y.Y.); (Ö.O.)
| | - Feysel Yalçın Yamaner
- Department of Electrical and Computer Engineering, NC State University, Raleigh, NC 27695, USA; (M.A.); (O.J.A.); (A.Ö.B.); (F.Y.Y.); (Ö.O.)
| | - Ömer Oralkan
- Department of Electrical and Computer Engineering, NC State University, Raleigh, NC 27695, USA; (M.A.); (O.J.A.); (A.Ö.B.); (F.Y.Y.); (Ö.O.)
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Annayev M, Minhaj TI, Adelegan OJ, Yamaner FY, Dayton PA, Oralkan O. Design and Fabrication of 1-D CMUT Arrays for Dual-Mode Dual-Frequency Acoustic Angiography Applications. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2024; 71:191-201. [PMID: 38090855 PMCID: PMC10832990 DOI: 10.1109/tuffc.2023.3342011] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/10/2024]
Abstract
When microbubble contrast agents are excited at low frequencies (less than 5 MHz), they resonate and produce higher-order harmonics due to their nonlinear behavior. We propose a novel scheme with a capacitive micromachined ultrasonic transducer (CMUT) array to receive high-frequency microbubble harmonics in collapse mode and to transmit a low-frequency high-pressure pulse by releasing the CMUT plate from collapse and pull it back to collapse again in the same transmit-receive cycle. By patterning and etching the substrate to create glass spacers in the device cavity we can reliably operate the CMUT in collapse mode and receive high-frequency signals. Previously, we demonstrated a single-element CMUT with spacers operating in the described fashion. In this article, we present the design and fabrication of a dual-mode, dual-frequency 1-D CMUT array with 256 elements. We present two different insulating glass spacer designs in rectangular cells for the collapse mode. For the device with torus-shaped spacers, the 3 dB receive bandwidth is from 8 to 17 MHz, and the transmitted maximum peak-to-peak pressure from 32 elements at 4 mm focal depth was 2.12 MPa with a 1.21 MPa peak negative pressure, which corresponds to a mechanical index (MI) of 0.58 at 4.3 MHz. For the device with line-shaped spacers, the 3-dB receive bandwidth at 150 V dc bias extends from 10.9 to 19.2 MHz. By increasing the bias voltage to 180 V, the 3 dB bandwidth shifts, and extends from 11.7 to 20.4 MHz. The transmitting maximum peak-to-peak pressure with 32 elements at 4 mm was 2.06 MPa with a peak negative pressure of 1.19 MPa, which corresponds to an MI of 0.62 at 3.7 MHz.
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Sanders JL, Biliroglu AO, Newsome IG, Adelegan OJ, Yamaner FY, Dayton PA, Oralkan O. A Handheld Imaging Probe for Acoustic Angiography With an Ultrawideband Capacitive Micromachined Ultrasonic Transducer (CMUT) Array. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2022; 69:2318-2330. [PMID: 35522635 PMCID: PMC9716577 DOI: 10.1109/tuffc.2022.3172566] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
This article presents an imaging probe with a 256-element ultrawideband (UWB) 1-D capacitive micromachined ultrasonic transducer (CMUT) array designed for acoustic angiography (AA). This array was fabricated on a borosilicate glass wafer with a reduced bottom electrode and an additional central plate mass to achieve the broad bandwidth. A custom 256-channel handheld probe was designed and implemented with integrated low-noise amplifiers and supporting power circuitry. This probe was used to characterize the UWB CMUT, which has a functional 3-dB frequency band from 3.5 to 23.5 MHz. A mechanical index (MI) of 0.33 was achieved at 3.5 MHz at a depth of 11 mm. These promising measurements are then combined to demonstrate AA. The use of alternate amplitude modulation (aAM) combined with a frequency analysis of the measured transmit signal demonstrates the suitability of the UWB CMUT for AA. This is achieved by measuring only a low level of unwanted high-frequency harmonics in both the transmit signal and the reconstructed image in the areas other than the contrast bubbles.
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Huang X, Wang H, Yu L. Investigation on Design Theory and Performance Analysis of Vacuum Capacitive Micromachined Ultrasonic Transducer. MICROMACHINES 2021; 12:mi12091127. [PMID: 34577770 PMCID: PMC8470439 DOI: 10.3390/mi12091127] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/18/2021] [Revised: 09/08/2021] [Accepted: 09/16/2021] [Indexed: 11/17/2022]
Abstract
The capacitive micromachined ultrasonic transducer (CMUT), as a new acoustic-electric conversion element, has a promising application prospect. In this paper, the structure of the vacuum capacitive micromachined ultrasonic transducer is presented, and its performance-influencing factors are investigated. Firstly, the influencing factors of the performance parameters of the vacuum CMUT are analyzed theoretically based on the circular plate model and flat plate capacitance model, and the design principles of the structural parameters of the CMUT cell are proposed. Then, the finite element simulation software COMSOL Multiphysics is used to construct CMUT cell models with different membrane materials, membrane shapes, membrane radius thicknesses, and cavity heights for simulation verification. The results show that both the membrane parameters and the cavity heights affect the performance parameters of the Vacuum CMUT. In order to improve the efficiency of the CMUT, materials with low bending stiffness should be selected, and the filling factor of the membrane should be increased. In order to achieve high-transmission sound pressure, a smaller radius thickness and a larger cavity height should be selected. To achieve high reception sensitivity, a larger membrane radius thickness and a smaller cavity height should be selected. In order to obtain high fractional bandwidth, a larger membrane radius thickness should be selected. The results of this paper provide a basis for the design of Vacuum CMUT cell structure.
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Affiliation(s)
- Xiao Huang
- National Key Laboratory for Electronic Measurement Technology, North University of China, Taiyuan 030051, China; (X.H.); (L.Y.)
- Key Laboratory of Instrumentation Science & Dynamic Measurement, North University of China, Taiyuan 030051, China
| | - Hongliang Wang
- National Key Laboratory for Electronic Measurement Technology, North University of China, Taiyuan 030051, China; (X.H.); (L.Y.)
- Key Laboratory of Instrumentation Science & Dynamic Measurement, North University of China, Taiyuan 030051, China
- Correspondence:
| | - Lijun Yu
- National Key Laboratory for Electronic Measurement Technology, North University of China, Taiyuan 030051, China; (X.H.); (L.Y.)
- Key Laboratory of Instrumentation Science & Dynamic Measurement, North University of China, Taiyuan 030051, China
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Adelegan OJ, Coutant ZA, Wu X, Yamaner FY, Oralkan O. Design and Fabrication of Wideband Air-Coupled Capacitive Micromachined Ultrasonic Transducers With Varying Width Annular-Ring and Spiral Cell Structures. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2021; 68:2749-2759. [PMID: 33905329 DOI: 10.1109/tuffc.2021.3076143] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/12/2023]
Abstract
Air-coupled transducers with broad bandwidth are desired for many airborne applications, such as obstacle detection, haptic feedback, and flow metering. In this article, we present a design strategy and demonstrate a fabrication process for developing improved concentric annular- and novel spiral-shaped capacitive micromachined ultrasonic transducers (CMUTs) that can generate high output pressure and provide wide bandwidth in air. We explore the ability to implement complex geometries by photolithographic definition to improve the bandwidth of air-coupled CMUTs. The ring widths in the annular design were varied so that the device can be improved in terms of bandwidth when these rings resonate in parallel. Using the same ring width parameters for the spiral-shaped design but with a smoother transition between the ring widths along the spiral, the bandwidth of the spiral-shaped device is improved. With the reduced process complexity associated with the anodic-bonding-based fabrication process, a 25- [Formula: see text] vibrating silicon plate was bonded to a borosilicate glass wafer with up to 15- [Formula: see text] deep cavities. The fabricated devices show an atmospheric deflection profile that is in agreement with the FEM results to verify the vacuum sealing of the devices. The devices show a 3-dB fractional bandwidth (FBW) of 12% and 15% for spiral- and annular-shaped CMUTs, respectively. We measured a 127-dB sound pressure level at the surface of the transducers. The angular response of the fabricated CMUTs was also characterized. The results demonstrated in this article show the possibility of improving the bandwidth of air-coupled devices by exploring the flexibility in the design process associated with CMUT technology.
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Seok C, Yamaner FY, Sahin M, Oralkan O. A Wearable Ultrasonic Neurostimulator - Part I: A 1D CMUT Phased Array System for Chronic Implantation in Small Animals. IEEE TRANSACTIONS ON BIOMEDICAL CIRCUITS AND SYSTEMS 2021; 15:692-704. [PMID: 34314360 PMCID: PMC9579984 DOI: 10.1109/tbcas.2021.3100458] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/13/2023]
Abstract
In this work, we present a wireless ultrasonic neurostimulator, aiming at a truly wearable device for brain stimulation in small behaving animals. A 1D 5-MHz capacitive micromachined ultrasonic transducer (CMUT) array is adopted to implement a head-mounted stimulation device. A companion ASIC with integrated 16-channel high-voltage (60-V) pulsers was designed to drive the 16-element CMUT array. The ASIC can generate excitation signals with element-wise programmable phases and amplitudes: 1) programmable sixteen phase delays enable electrical beam focusing and steering, and 2) four scalable amplitude levels, implemented with a symmetric pulse-width-modulation technique, are sufficient to suppress unwanted sidelobes (apodization). The ASIC was fabricated in the TSMC 0.18- μm HV BCD process within a die size of 2.5 × 2.5 mm2. To realize a completely wearable system, the system is partitioned into two parts for weight distribution: 1) a head unit (17 mg) with the CMUT array, 2) a backpack unit (19.7 g) that includes electronics such as the ASIC, a power management unit, a wireless module, and a battery. Hydrophone-based acoustic measurements were performed to demonstrate the focusing and beam steering capability of the proposed system. Also, we achieved a peak-to-peak pressure of 2.1 MPa, which corresponds to a spatial peak pulse average intensity ( ISPPA) of 33.5 W/cm2, with a lateral full width at half maximum (FWHM) of 0.6 mm at a depth of 3.5 mm.
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Sanders JL, Biliroglu AO, Wu X, Adelegan OJ, Yamaner FY, Oralkan O. A Row-Column (RC) Addressed 2-D Capacitive Micromachined Ultrasonic Transducer (CMUT) Array on a Glass Substrate. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2021; 68:767-776. [PMID: 32759081 PMCID: PMC8359810 DOI: 10.1109/tuffc.2020.3014780] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
This article presents a row-column (RC) capacitive micromachined ultrasonic transducer (CMUT) array fabricated using anodic bonding on a borosilicate glass substrate. This is shown to reduce the bottom electrode-to-substrate capacitive coupling. This subsequently improves the relative response of the elements when top or bottom electrodes are used as the "signal" (active) electrode. This results in a more uniform performance for the two cases. Measured capacitance and resonant frequency, pulse-echo signal amplitude, and frequency response are presented to support this. Biasing configurations with varying ac and dc arrangements are applied and subsequently explored. Setting the net dc bias voltage across an off element to zero is found to be most effective to minimize spurious transmission. To achieve this, a custom switching circuit was designed and implemented. This circuit was also used to obtain orthogonal B-mode cross-sectional images of a rotationally asymmetric target.
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Mahmud MM, Wu X, Sanders JL, Biliroglu AO, Adelegan OJ, Newsome IG, Yamaner FY, Dayton PA, Oralkan O. An Improved CMUT Structure Enabling Release and Collapse of the Plate in the Same Tx/Rx Cycle for Dual-Frequency Acoustic Angiography. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2020; 67:2291-2302. [PMID: 32746179 PMCID: PMC7951756 DOI: 10.1109/tuffc.2020.3001221] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/02/2023]
Abstract
This study demonstrates, in detail, the potential of using capacitive micromachined ultrasonic transducers (CMUTs) for acoustic angiography of the microvasculature. It is known that when ultrasound contrast agents (microbubbles) are excited with moderate acoustic pressure around their resonance (2-4 MHz), they produce higher order harmonics (greater than third harmonic) due to their nonlinear behavior. To date, the fundamental challenge has been the availability of a transducer that can generate the transmit signals to excite the microbubbles at low frequencies and, in the same cycle, confocally detect harmonics in the higher frequencies. We present a novel device structure and dual-mode operation of a CMUT that operates with a center frequency of 4.3 MHz and 150% bandwidth in the conventional mode for transmitting and a center frequency of 9.8 MHz and a 125.5% bandwidth in collapse mode for receiving. Output pressure of 1.7 MPapp is achieved on the surface of a single unfocused transducer. The mechanical index at the transducer surface is 0.56. FEM simulations are performed first to show the functionality of the proposed device, and then, the device fabrication is described in detail. Finally, we experimentally demonstrate the ability to detect the microbubble signals with good contrast, and the background reflection is adequately suppressed, indicating the feasibility of the presented approach for acoustic angiography.
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Ilkhechi AK, Ceroici C, Li Z, Zemp R. Transparent capacitive micromachined ultrasonic transducer (CMUT) arrays for real-time photoacoustic applications. OPTICS EXPRESS 2020; 28:13750-13760. [PMID: 32403843 DOI: 10.1364/oe.390612] [Citation(s) in RCA: 25] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/17/2020] [Accepted: 03/30/2020] [Indexed: 05/26/2023]
Abstract
Photoacoustic imaging has shown great potential for non-invasive high-resolution deep-tissue imaging. Minimizing the optical and acoustic paths for excitation and detection could significantly increase the signal-to-noise ratio. This could be accomplished by transparent transducers permitting through-transducer illumination. However, most ultrasound transducers are not optically transparent. Capacitive micromachined ultrasound transducer (CMUT) technology has compelling properties compared to piezoelectric transducers such as wide bandwidth and high receive sensitivity. Here, we introduce transparent CMUT linear arrays with high transparency in the visible and near-infrared range. To fabricate the devices, we used an adhesive wafer bonding technique using photosensitive benzocyclobutene (BCB) as both a structural and adhesive layer with a glass-indium-tin-oxide (ITO) substrate. Silicon nitride is used as the membrane material ensuring hermiticity and optical transparency. Our fabricated transducer arrays consist of 64 and 128 elements with immersion operation frequency of 8 MHz, enabling high-resolution imaging. ITO, along with thin metal strips, are used as a conductive layer for the top electrodes with minimal impact on device transparency. Fabricated devices have shown average transparency of 70% in the visible wavelength range that goes up to 90% in the near-infrared range. Arrays are wire-bonded to interfacing electronics and connected to a research ultrasound platform for phantom imaging. Arrays exhibited signal-to-noise (SNR) of 40 dB with 30V bias voltage and laser fluence of 13.5 mJ/cm2. Arrays with 128 channels provided lateral and axial resolutions of 234 µm and 220 µm, respectively.
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Ultrasound Systems for Biometric Recognition. SENSORS 2019; 19:s19102317. [PMID: 31137504 PMCID: PMC6566381 DOI: 10.3390/s19102317] [Citation(s) in RCA: 23] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/31/2019] [Revised: 04/25/2019] [Accepted: 05/15/2019] [Indexed: 02/05/2023]
Abstract
Biometric recognition systems are finding applications in more and more civilian fields because they proved to be reliable and accurate. Among the other technologies, ultrasound has the main merit of acquiring 3D images, which allows it to provide more distinctive features and gives it a high resistance to spoof attacks. This work reviews main research activities devoted to the study and development of ultrasound sensors and systems for biometric recognition purposes. Several transducer technologies and different ultrasound techniques have been experimented on for imaging biometric characteristics like fingerprints, hand vein pattern, palmprint, and hand geometry. In the paper, basic concepts on ultrasound imaging techniques and technologies are briefly recalled and, subsequently, research studies are classified according to the kind of technique used for collecting the ultrasound image. Overall, the overview demonstrates that ultrasound may compete with other technologies in the expanding market of biometrics, as the different commercial fingerprint sensors integrated in portable electronic devices like smartphones or tablets demonstrate.
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PMMA-Based Wafer-Bonded Capacitive Micromachined Ultrasonic Transducer for Underwater Applications. MICROMACHINES 2019; 10:mi10050319. [PMID: 31083578 PMCID: PMC6562750 DOI: 10.3390/mi10050319] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/11/2019] [Revised: 05/03/2019] [Accepted: 05/07/2019] [Indexed: 11/17/2022]
Abstract
This article presents a new wafer-bonding fabrication technique for Capacitive Micromachined Ultrasonic Transducers (CMUTs) using polymethyl methacrylate (PMMA). The PMMA-based single-mask and single-dry-etch step-bonding device is much simpler, and reduces process steps and cost as compared to other wafer-bonding methods and sacrificial-layer processes. A low-temperature (<180∘C) bonding process was carried out in a purpose-built bonding tool to minimize the involvement of expensive laboratory equipment. A single-element CMUT comprising 16 cells of 2.5 mm radius and 800 nm cavity was fabricated. The center frequency of the device was set to 200 kHz for underwater communication purposes. Characterization of the device was carried out in immersion, and results were subsequently validated with data from Finite Element Analysis (FEA). Results show the feasibility of the fabricated CMUTs as receivers for underwater applications.
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Li Z, Ilkhechi AK, Zemp R. Transparent capacitive micromachined ultrasonic transducers (CMUTs) for photoacoustic applications. OPTICS EXPRESS 2019; 27:13204-13218. [PMID: 31052849 DOI: 10.1364/oe.27.013204] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/07/2019] [Accepted: 03/24/2019] [Indexed: 05/18/2023]
Abstract
Integration of acoustic and optical techniques prompted the need for transparent ultrasonic transducers to guide the light through the transducer and improve the signal to noise ratio. In the presented paper, capacitive micromachined ultrasound transducers (CMUTs) using glass substrate and indium-tin-oxide electrodes were fabricated by adhesive wafer bonding technique presenting a transparency of up to 82% in the visible range. A receive sensitivity of 65.5 μV/Pa was measured with noise equivalent sensitivity of 95 Pa. Capacity of the produced CMUTs for photoacoustic imaging was also demonstrated by successfully detecting the photoacoustic signal from an aluminum foil target, which was irradiated by a 532-nm pulse laser transmitted through the CMUT. The centre frequency of the detected photoacoustic signal was at 2 MHz with 52.3% -6-dB fractional bandwidth.
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Havreland AS, Engholm M, Tomov BG, Jensen JA, Hansen O, Thomsen EV. CMUT Electrode Resistance Design: Modelling and Experimental Verification by a Row-Column Array. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2019; 66:1110-1118. [PMID: 30908215 DOI: 10.1109/tuffc.2019.2906795] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
This paper addresses the importance of having control over the resistivity of the electrodes for capacitive micromachined ultrasonic transducers (CMUT) devices. The electrode resistivity can vary depending on the fabrication technology used, and resistivity control becomes especially important in the cases where metal electrodes can not be used. This raises the question: When is the resistivity of an electrode sufficiently low? To answer this question we have developed a simple design criterion. The criterion describes the attenuation of AC signals along a CMUT element. It is shown that the non-dimensional product between angular excitation frequency, resistance, and capacitance ωRC of an element has to be smaller than 0.35 to ensure an AC potential drop along the element of less than 1%. The optimal magnitude and directionality of the transmit pressure will be achieved if CMUT elements are designed according to the developed criteria. Hence, the model can be used to estimate device parameters that will ensure the CMUT is suitable for generating ultrasound images. An example is given where the model is used to predict the required electrode thickness for structured electrodes made of Gold, Aluminium, and Indium-Tin-Oxide, respectively. To verify the model, two Row-Column addressed (RCA) CMUT transducers were used to illustrate the effect of high and low electrode resistivity. One transducer had a sufficient electrode resistivity, and the other had an insufficient electrode resistivity. The RCA CMUT transducers were fabricated using fusion bonding, where the top electrode is made of aluminium and the bottom electrode is made of doped silicon. The resistivity of the aluminium top electrode is 2×10-6 Ωcm for both transducers, whereas the resistivity for the bottom electrode is 0.1 Ωcm for the first transducer and 0.005 Ωcm for the second transducer. The transducer with low resistivity emits pressure uniformly along both the rows and columns, whereas the transmit pressure field from the other transducer has a uniformly distributed pressure field along the rows, but a decreasing pressure field along the columns due to the high resistivity in the bottom electrode. The pressure drop, along the columns is frequency dependent and has been observed to be 63%, 74%, and 82% for the excitation frequencies 2 MHz, 4.5 MHz, and 7 MHz, respectively.
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Brenner K, Ergun AS, Firouzi K, Rasmussen MF, Stedman Q, Khuri-Yakub BP. Advances in Capacitive Micromachined Ultrasonic Transducers. MICROMACHINES 2019; 10:E152. [PMID: 30813447 PMCID: PMC6412242 DOI: 10.3390/mi10020152] [Citation(s) in RCA: 56] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/15/2019] [Revised: 02/13/2019] [Accepted: 02/18/2019] [Indexed: 11/16/2022]
Abstract
Capacitive micromachined ultrasonic transducer (CMUT) technology has enjoyed rapid development in the last decade. Advancements both in fabrication and integration, coupled with improved modelling, has enabled CMUTs to make their way into mainstream ultrasound imaging systems and find commercial success. In this review paper, we touch upon recent advancements in CMUT technology at all levels of abstraction; modeling, fabrication, integration, and applications. Regarding applications, we discuss future trends for CMUTs and their impact within the broad field of biomedical imaging.
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Affiliation(s)
- Kevin Brenner
- E.L. Ginzton Lab., Stanford University, Stanford, CA 94305, USA.
| | - Arif Sanli Ergun
- E.L. Ginzton Lab., Stanford University, Stanford, CA 94305, USA.
- Faculty of Engineering, TOBB University of Economics and Technology, Ankara 06560, Turkey.
| | - Kamyar Firouzi
- E.L. Ginzton Lab., Stanford University, Stanford, CA 94305, USA.
| | | | - Quintin Stedman
- E.L. Ginzton Lab., Stanford University, Stanford, CA 94305, USA.
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Research on a 3D Encapsulation Technique for Capacitive MEMS Sensors Based on Through Silicon Via. SENSORS 2018; 19:s19010093. [PMID: 30597879 PMCID: PMC6339255 DOI: 10.3390/s19010093] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/18/2018] [Revised: 12/19/2018] [Accepted: 12/21/2018] [Indexed: 11/17/2022]
Abstract
A novel three-dimensional (3D) hermetic packaging technique suitable for capacitive microelectromechanical systems (MEMS) sensors is studied. The composite substrate with through silicon via (TSV) is used as the encapsulation cap fabricated by a glass-in-silicon (GIS) reflow process. In particular, the low-resistivity silicon pillars embedded in the glass cap are designed to serve as the electrical feedthrough and the fixed capacitance plate at the same time to simplify the fabrication process and improve the reliability. The fabrication process and the properties of the encapsulation cap were studied systematically. The resistance of the silicon vertical feedthrough was measured to be as low as 263.5 mΩ, indicating a good electrical interconnection property. Furthermore, the surface root-mean-square (RMS) roughnesses of glass and silicon were measured to be 1.12 nm and 0.814 nm, respectively, which were small enough for the final wafer bonding process. Anodic bonding between the encapsulation cap and the silicon wafer with sensing structures was conducted in a vacuum to complete the hermetic encapsulation. The proposed packaging scheme was successfully applied to a capacitive gyroscope. The quality factor of the packaged gyroscope achieved above 220,000, which was at least one order of magnitude larger than that of the unpackaged. The validity of the proposed packaging scheme could be verified. Furthermore, the packaging failure was less than 1%, which demonstrated the feasibility and reliability of the technique for high-performance MEMS vacuum packaging.
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Sanders JL, Wu X, Adelegan OJ, Mahmud MM, Yalcin Yamaner F, Gallippi CM, Oralkan O. A Row-Column (RC) Addressed 2D Capacitive Micromachined Ultrasonic Transducer (CMUT) Array on a Glass Substrate: Preliminary Results. ANNUAL INTERNATIONAL CONFERENCE OF THE IEEE ENGINEERING IN MEDICINE AND BIOLOGY SOCIETY. IEEE ENGINEERING IN MEDICINE AND BIOLOGY SOCIETY. ANNUAL INTERNATIONAL CONFERENCE 2018; 2018:1-4. [PMID: 30440288 DOI: 10.1109/embc.2018.8513028] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Abstract
In this work, we present preliminary characterization results from a 32 x 32 row-column (RC) addressed 2D capacitive micromachined ultrasonic transducer (CMUT) array. The device was fabricated using anodic bonding on a borosilicate glass substrate, which eliminates the substrate - bottom electrode coupling previously observed in traditional CMUT RC arrays fabricated on silicon substrates. The characterization results were compared for the top and bottom electrodes and include impedance measurements, pulseecho impulse responses, and 2D scans of the pressure field using a calibrated hydrophone. The results showed that the array elements behave similarly when ground and hot electrodes were switched between the top and bottom electrodes for all of the measured parameters including device capacitance, center frequency, and pulse-echo response amplitude. The pressure scans verified the highly customizable nature of RC arrays by showing multiple active element configurations. A sample cross-sectional image of a metal target was also demonstrated.
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Seok C, Ali Z, Yamaner FY, Sahin M, Oralkan O. Towards an Untethered Ultrasound Beamforming System for Brain Stimulation in Behaving Animals. ANNUAL INTERNATIONAL CONFERENCE OF THE IEEE ENGINEERING IN MEDICINE AND BIOLOGY SOCIETY. IEEE ENGINEERING IN MEDICINE AND BIOLOGY SOCIETY. ANNUAL INTERNATIONAL CONFERENCE 2018; 2018:1596-1599. [PMID: 30440697 DOI: 10.1109/embc.2018.8512551] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Abstract
In this paper, we present a wireless ultrasound transmit (TX) beamforming system, potentially enabling wearable brain stimulation for small awake/behaving animals. The system is comprised of a 16-element capacitive micromachined transducer (CMUT) array, driven by a custom phased-array integrated circuit (IC), which is capable of generating high-voltage (13.5 V) excitation signals with sixteen phase delays and four amplitude levels. In addition, a Bluetooth low-energy module and a power management unit were integrated into the system, which realizes a battery-operated self-contained unit. We validated the functionality of the system by demonstrating beamforming and steering with a hydrophone measurement setup. We achieved an acoustic pressure output of 554 kPapp at the depth of 5 mm, which corresponds to a spatial-peak pulse-average intensity (ISPPA) of 2.9 W/cm2. The measured 6-dB beamwidth (0.4 mm) is promising in that it can stimulate a specific region of the brain, especially for small animals such as mice. Further smart partitioning of the system will enable a truly wearable device for small animals.
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Heller J, Boulme A, Alquier D, Ngo S, Certon D. Performance Evaluation of CMUT-Based Ultrasonic Transformers for Galvanic Isolation. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2018; 65:617-629. [PMID: 29610091 DOI: 10.1109/tuffc.2018.2796303] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/08/2023]
Abstract
This paper presents the development of a novel acoustic transformer with high galvanic isolation dedicated to power switch triggering. The transformer is based on two capacitive micromachined ultrasonic transducers layered on each side of a silicon substrate; one is the primary circuit, and the other is the secondary circuit. The thickness mode resonance of the substrate is leveraged to transmit the triggering signal. The fabrication and characterization of an initial prototype is presented in this paper. All experimental results are discussed, from the electrical impedance measurements to the power efficiency measurements, for different electrical load conditions. A comparison with a specifically developed finite-element method model is done. Simulations are finally used to identify the optimization rules of this initial prototype. It is shown that the power efficiency can be increased from 35% to 60%, and the transmitted power can be increased from 1.6 to 45 mW/Volt.
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Zhang X, Adelegan OJ, Yamaner FY, Oralkan Ö. A Fast-Switching (1.35-μs) Low-Control-Voltage (2.5-V) MEMS T/R Switch Monolithically Integrated With a Capacitive Micromachined Ultrasonic Transducer (CMUT). JOURNAL OF MICROELECTROMECHANICAL SYSTEMS : A JOINT IEEE AND ASME PUBLICATION ON MICROSTRUCTURES, MICROACTUATORS, MICROSENSORS, AND MICROSYSTEMS 2018; 27:190-200. [PMID: 33746472 PMCID: PMC7978394 DOI: 10.1109/jmems.2017.2781255] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/12/2023]
Abstract
This paper describes the design and fabrication of an electrostatic MEMS switch that can be co-fabricated on the same substrate with a capacitive micromachined ultrasonic transducer (CMUT) as a transmit/receive (T/R) switch. The structure of the switch is modified from a single CMUT cell. An interrupted transmission line is defined across the center of the cell with control electrodes on both sides to pull a movable plate down. The plate has an insulation layer underneath and a metal bump is formed on the insulation layer and aligned to the transmission line gap, so that the switch could be turned on by pulling down the plate with electrostatic force and making the metal bump close the gap in the transmission line. The switch was designed using a finite-element model (FEM) and fabricated on a glass substrate using anodic bonding. A static characterization was first performed on a switch test structure, which shows the dc switching voltage was 68 V and the on-resistance was 50 Ω. The RF in and RF out isolation was measured as approximately 66 dB and insertion loss was approximately 4.5 dB for frequency range commonly used for medical ultrasound imaging. Then we performed the dynamic characterization in immersion. By setting the dc bias at 67 V, we found that the switch could be operated with a control-voltage as low as 2.5 V. The switching and release times are related to the rise time and the fall time of the control signal, respectively. The minimum switching time was measured as 1.34 μs with a control signal rise time of 300 ns, and the minimum release time was measured as 80 ns with a control signal fall time of 20 ns. We further demonstrated that a 1-kHz control signal with the optimized rise and fall times can be used to conduct and block a sinusoidal signal with 1-MHz frequency and 300-mV pp amplitude, as well as unipolar pulses with 5-V pp amplitude, 500-ns pulse width, and 2-kHz repetition rate. The presented MEMS switch could potentially eliminate the high-voltage process requirement for the on-chip front-end electronics of a CMUT-based ultrasound imaging system and thus improve the overall system efficiency.
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Zhang X, Wu X, Adelegan OJ, Yamaner FY, Oralkan O. Backward-Mode Photoacoustic Imaging Using Illumination Through a CMUT With Improved Transparency. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2018; 65:85-94. [PMID: 29283350 PMCID: PMC5763917 DOI: 10.1109/tuffc.2017.2774283] [Citation(s) in RCA: 19] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/04/2023]
Abstract
In this paper, we describe a capacitive micromachined ultrasonic transducer (CMUT) with improved transparency for photoacoustic imaging (PAI) with backside illumination. The CMUT was fabricated on a glass substrate with indium-tin oxide bottom electrodes. The plate was a 1.5- silicon layer formed over the glass cavities by anodic bonding, with a 1- silicon nitride passivation layer on top. The fabricated device shows approximately 30%-40% transmission in the wavelength range from 700 to 800 nm and approximately 40%-60% transmission in the wavelength range from 800 to 900 nm, which correspond to the wavelength range commonly used for in vivo PAI. The center frequency of the CMUT was 3.62 MHz in air and 1.4 MHz in immersion. Two preliminary PAI experiments were performed to demonstrate the imaging capability of the fabricated device. The first imaging target was a 0.7-mm diameter pencil lead in vegetable oil as a line target with a subwavelength cross section. A 2-mm-diameter single CMUT element with an optical fiber bundle attached to its backside was linearly scanned to reconstruct a 2-D cross-sectional PA image of the pencil lead. We investigated the spurious signals caused by the light absorption in the 1.5- silicon plate. For pencil lead as a strong absorber and also a strong reflector, the received echo signal due to the acoustic excitation generated by the absorption in silicon is approximately 30 dB lower than the received PA signal generated by the absorption in pencil lead at the wavelength of 830 nm. The second imaging target was a "loop-shape" polyethylene tube filled with indocyanine green solution ( ) suspended using fishing lines in a tissue-mimicking material. We formed a 3-D volumetric image of the phantom by scanning the transducer in the - and -directions. The two experimental imaging results demonstrated that CMUTs with the proposed structure are promising for PAI with backside illumination.
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Dieffenderfer J, Goodell H, Mills S, McKnight M, Yao S, Lin F, Beppler E, Bent B, Lee B, Misra V, Zhu Y, Oralkan O, Strohmaier J, Muth J, Peden D, Bozkurt A. Low-Power Wearable Systems for Continuous Monitoring of Environment and Health for Chronic Respiratory Disease. IEEE J Biomed Health Inform 2016; 20:1251-1264. [PMID: 27249840 DOI: 10.1109/jbhi.2016.2573286] [Citation(s) in RCA: 67] [Impact Index Per Article: 7.4] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Abstract
We present our efforts toward enabling a wearable sensor system that allows for the correlation of individual environmental exposures with physiologic and subsequent adverse health responses. This system will permit a better understanding of the impact of increased ozone levels and other pollutants on chronic asthma conditions. We discuss the inefficiency of existing commercial off-the-shelf components to achieve continuous monitoring and our system-level and nano-enabled efforts toward improving the wearability and power consumption. Our system consists of a wristband, a chest patch, and a handheld spirometer. We describe our preliminary efforts to achieve a submilliwatt system ultimately powered by the energy harvested from thermal radiation and motion of the body with the primary contributions being an ultralow-power ozone sensor, an volatile organic compounds sensor, spirometer, and the integration of these and other sensors in a multimodal sensing platform. The measured environmental parameters include ambient ozone concentration, temperature, and relative humidity. Our array of sensors also assesses heart rate via photoplethysmography and electrocardiography, respiratory rate via photoplethysmography, skin impedance, three-axis acceleration, wheezing via a microphone, and expiratory airflow. The sensors on the wristband, chest patch, and spirometer consume 0.83, 0.96, and 0.01 mW, respectively. The data from each sensor are continually streamed to a peripheral data aggregation device and are subsequently transferred to a dedicated server for cloud storage. Future work includes reducing the power consumption of the system-on-chip including radio to reduce the entirety of each described system in the submilliwatt range.
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