Parameter Estimation and Actuator Characteristics of Hybrid Magnetic Bearings for Axial Flow Blood Pump Applications

A strategy for designing of customized electromechanical actuators of blood pumps

Congestive heart failure is a pathology of global incidence that affects millions of people worldwide. When the heart weakens and fails to pump blood at physiological rates commensurate with the requirements of tissues, two main alternatives are cardiac transplant and ventricular assist devices (VADs). This article presents the design strategy for development of a customized VAD electromagnetic actuator. Electromagnetic actuator is a brushless direct current motor customized to drive the pump impeller by permanent magnets located in rotor-stator coupling. In this case, ceramic pivot bearings support the VAD impeller. Electronic circuitry controls rotation switching current in stator coils. The proposed methodology consisted of analytical numerical design, tridimensional computational modeling, numerical simulations using Maxwell software, actuator prototyping, and validation in the dynamometer. The axial flow actuator was chosen by its size and high power density compared to the radial flow type. First step consisted of estimating the required torque to drive the pump. Torque was estimated at 2100 rpm and mean current of 0.5 A. Numerical analysis using finite element method mapped vectors and fields to build stator coils and actuator assemblage. After tests in the dynamometer, experimental results were compared with numerical simulation and validated the proposed model. In conclusion, the proposed methodology for designing of VAD electromechanical actuator was considered satisfactory in terms of data consistency, feasibility, and reliability.

NUMERICAL STUDIES OF AN AXIAL FLOW BLOOD PUMP WITH DIFFERENT DIFFUSER DESIGNS

Most axial flow blood pumps basically consist of a straightener, an impeller, and a diffuser. The diffuser plays a very important role in the performance of the pump to provide an adequate pressure head and to increase the hydraulic efficiency. During the development of an axial flow blood pump, irregular flow field near the diffuser hub is not desirable as it may induce thrombosis. In order to avoid this phenomenon, two approaches were adopted. In the first approach, the number of the diffuser blades was increased from three (B3, baseline model) to five (B5 model). It was observed that the flow field was improved, but the irregular flow patterns were not completely eliminated. In the second approach, we detached the blades from the diffuser hub (B3C2 model), which was integrated and rotated with the impeller hub. It was found that the rotary diffuser hub significantly improved the flow field, especially near the diffuser hub. Besides the detailed flow fields, the hydraulic and hematologic performances at various flow conditions were also estimated using computational fluid dynamics (CFD). Although each design has its own advantages and disadvantages, the B5 model was superior based on a comparative overview.