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Saha S, Jha S, Tiwari A, Jayapalan S, Roy A. Considerations for improvising fortified extruded rice products. J Food Sci 2021; 86:1180-1200. [PMID: 33682943 DOI: 10.1111/1750-3841.15656] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/29/2020] [Revised: 12/26/2020] [Accepted: 01/24/2021] [Indexed: 11/30/2022]
Abstract
Micronutrient fortification of rice by extrusion is an effective strategy to enhance micronutrient levels within rice-consuming individuals. The success of extrusion-based fortification is associated with micronutrient retention, enhanced bioavailability, low postprocessing losses, prolonged storage stability, and minimal sensory changes. The success of an optimally fortified product is primarily reliant upon the compositional considerations, but many attributes of extrudates can be indebted to the processing parameters too. Hence, an exhaustive investigation of this technology has been taken-up here, emphasizing on the compositional parameters in association with process parameters, which influence the final quality attributes like nutrient stability, bioavailability, and sensory properties. Based on these attributes of the end product, a collected data have been presented here to bring out the optimal compositional requirements. These together with cooking processes, extrusion process parameters, and storage conditions will enable formulate a product with enhanced sensory acceptance, better retention during cooking and storage, improved texture, and acceptable color. This review will thus help to optimize a need-based product, its quality, and enhance benefits of fortified extruded rice products.
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Affiliation(s)
- Sreyajit Saha
- Laboratory of Food Chemistry and Technology, Department of Chemical Engineering, Birla Institute of Technology Mesra, Ranchi, Jharkhand, 835215, India
| | - Shipra Jha
- Laboratory of Food Chemistry and Technology, Department of Chemical Engineering, Birla Institute of Technology Mesra, Ranchi, Jharkhand, 835215, India
| | - Amit Tiwari
- Laboratory of Food Chemistry and Technology, Department of Chemical Engineering, Birla Institute of Technology Mesra, Ranchi, Jharkhand, 835215, India
| | - Sudeepan Jayapalan
- Laboratory of Food Chemistry and Technology, Department of Chemical Engineering, Birla Institute of Technology Mesra, Ranchi, Jharkhand, 835215, India
| | - Anupam Roy
- Laboratory of Food Chemistry and Technology, Department of Chemical Engineering, Birla Institute of Technology Mesra, Ranchi, Jharkhand, 835215, India
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Cao J, Lu B, Zhang D, Cao L, Wang X, Fan G. Optimization of the preparation process of mung bean puffed infant rice cereal and evaluation of the structure and digestion characteristics of starch. INTERNATIONAL JOURNAL OF FOOD ENGINEERING 2020. [DOI: 10.1515/ijfe-2020-0025] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
Abstract
The present study was carried out to produce a high quality puffed infant rice cereal from rice and mung bean through extrusion technology. Experiments were designed using 3 independent variables (i. e. 14–18% feed moisture, 400–550 r/min screw speed and 125–175 °C barrel temperature) and 3 response variables (i. e. bulk density, water solubility index and degree of gelatinisation) at five different levels of central composite rotatable design (CCRD). The results of optimization demonstrated that 14% feed moisture, 400 r/min screw speed and 175 °C barrel temperature could generate rice-mungbean extrudates with desirable functional properties. The selected extrudate samples were further examined using scanning electron microscope (SEM), rapid viscosity analyzer (RVA), Fourier transform infrared spectrometer (FTIR), X-ray diffraction (XRD) analysis, in vitro digestibility and fundamental nutrient analysis. Notably, the initial oval-shaped particle structure of starch in the raw materials disappeared, the surface debris and roughness increased, and the density decreased. The time required for the gelatinization of puffed infant rice cereal was the shortest, which was in agreement with the positioning of ready-to-eat weaning food for infants. Moreover, the puffed infant rice cereal displayed higher peak viscosity and breakdown value, smaller retrogradation value and greater top taste value compared to the commercial infant rice cereal. Besides maintaining the initial characteristic peak of starch, the puffed infant rice cereal demonstrated characteristic absorption peaks of COO- in the vicinity of 1546 cm−1 and 1437 cm−1, indicating the formation of carboxylate during extrusion. In addition, the puffed infant rice cereal exhibited firm diffraction peaks at the diffraction angles of 7.4°, 12.5° and 20.5°, indicating that a certain amount of starch changed from type A to type V. Furthermore, the digestive rate of puffed infant rice cereal was higher than that of commercial infant cereal (90.21 versus 86.96%, respectively; p < 0.05). Altogether, our findings reveal that the developed puffed infant rice cereal meets the standards set by the Codex Alimentarius Commission (CAC; 74-1981).
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Affiliation(s)
- Jiabao Cao
- College of Food , Heilongjiang Bayi Agricultural University , Xinfeng Road 5 , Daqing, 163319 , PR China
| | - Baoxin Lu
- College of Food , Heilongjiang Bayi Agricultural University , Xinfeng Road 5 , Daqing, 163319 , PR China
- Heilongjiang Engineering Research Center for Coarse Cereals Processing and Quality Safety , Daqing, 163319 , PR China
| | - Dongjie Zhang
- College of Food , Heilongjiang Bayi Agricultural University , Xinfeng Road 5 , Daqing, 163319 , PR China
| | - Longkui Cao
- College of Food , Heilongjiang Bayi Agricultural University , Xinfeng Road 5 , Daqing, 163319 , PR China
- National Coarse Cereals Engineering Research Center , Daqing, 163319 , PR China
| | - Xia Wang
- College of Food , Heilongjiang Bayi Agricultural University , Xinfeng Road 5 , Daqing, 163319 , PR China
| | - Guangqi Fan
- College of Food , Heilongjiang Bayi Agricultural University , Xinfeng Road 5 , Daqing, 163319 , PR China
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3
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Effect of extrusion processing on physicochemical, functional and nutritional characteristics of rice and rice-based products: A review. Trends Food Sci Technol 2019. [DOI: 10.1016/j.tifs.2019.01.001] [Citation(s) in RCA: 89] [Impact Index Per Article: 14.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
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Budi FS, Hariyadi P, Budijanto S, Syah D. KRISTALINITAS DAN KEKERASAN BERAS ANALOG YANG DIHASILKAN DARI PROSES EKSTRUSI PANAS TEPUNG JAGUNG. JURNAL TEKNOLOGI DAN INDUSTRI PANGAN 2017. [DOI: 10.6066/jtip.2017.28.1.46] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022] Open
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Ali S, Singh B, Sharma S. Development of high-quality weaning food based on maize and chickpea by twin-screw extrusion process for low-income populations. J FOOD PROCESS ENG 2016. [DOI: 10.1111/jfpe.12500] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/22/2023]
Affiliation(s)
- Salim Ali
- Department of Food Science and Technology; Punjab Agricultural University; Ludhiana 141004 India
- Department of Food Science; Faculty of Agriculture (Saba Basha); Alexandria University; Alexandria 21531 Egypt
| | - Baljit Singh
- Department of Food Science and Technology; Punjab Agricultural University; Ludhiana 141004 India
| | - Savita Sharma
- Department of Food Science and Technology; Punjab Agricultural University; Ludhiana 141004 India
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Ali S, Singh B, Sharma S. Response surface analysis and extrusion process optimisation of maize-mungbean-based instant weaning food. Int J Food Sci Technol 2016. [DOI: 10.1111/ijfs.13186] [Citation(s) in RCA: 21] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/16/2023]
Affiliation(s)
- Salim Ali
- Department of Food Science and Technology; Punjab Agricultural University; Ludhiana 141004 India
- Department of Food Science; Faculty of Agriculture (Saba Basha); Alexandria University; Alexandria 21531 Egypt
| | - Baljit Singh
- Department of Food Science and Technology; Punjab Agricultural University; Ludhiana 141004 India
| | - Savita Sharma
- Department of Food Science and Technology; Punjab Agricultural University; Ludhiana 141004 India
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Thachil MT, Subrato B, Chouksey MK, Gudipati V. Modeling the Inclusion of Fish Powder and Fish Oil into Extruded Snacks by Response Surface Methodology. JOURNAL OF AQUATIC FOOD PRODUCT TECHNOLOGY 2014. [DOI: 10.1080/10498850.2013.826316] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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Zhang C, Zhang H, Wang L, Qian H. Physical, Functional, and Sensory Characteristics of Cereal Extrudates. INTERNATIONAL JOURNAL OF FOOD PROPERTIES 2014. [DOI: 10.1080/10942912.2013.767831] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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Pankyamma V, Basu S, Bhadran SS, Chouksey MK, Gudipati V. Fish Oil-Fortified Extruded Snacks: Evaluation of Physical Properties and Oxidative Stability by Response Surface Methodology. J FOOD PROCESS ENG 2014. [DOI: 10.1111/jfpe.12091] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Viji Pankyamma
- Mumbai Research Centre of Central Institute of Fisheries Technology; Navi Mumbai India
| | - Subrata Basu
- Department of Fisheries Resources, Harvest and Post Harvest Management; Central Institute of Fisheries Education; Mumbai India
| | - Sofji Suryaprabha Bhadran
- Department of Fisheries Resources, Harvest and Post Harvest Management; Central Institute of Fisheries Education; Mumbai India
| | - Mithlesh Kumar Chouksey
- Department of Fisheries Resources, Harvest and Post Harvest Management; Central Institute of Fisheries Education; Mumbai India
| | - Venkateswharlu Gudipati
- Department of Fisheries Resources, Harvest and Post Harvest Management; Central Institute of Fisheries Education; Mumbai India
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Influence of germination and extrusion with CO2 injection on physicochemical properties of wheat extrudates. Food Chem 2014; 143:122-31. [DOI: 10.1016/j.foodchem.2013.07.102] [Citation(s) in RCA: 38] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/17/2013] [Revised: 07/02/2013] [Accepted: 07/20/2013] [Indexed: 11/20/2022]
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Licata R, Chu J, Wang S, Coorey R, James A, Zhao Y, Johnson S. Determination of formulation and processing factors affecting slowly digestible starch, protein digestibility and antioxidant capacity of extruded sorghum-maize composite flour. Int J Food Sci Technol 2013. [DOI: 10.1111/ijfs.12444] [Citation(s) in RCA: 34] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Rebecca Licata
- School of Public Health; Curtin Health Innovation Research Institute; Curtin University; Bentley WA 6102 Australia
| | - Jiayue Chu
- School of Public Health; Curtin Health Innovation Research Institute; Curtin University; Bentley WA 6102 Australia
| | - Shilong Wang
- School of Public Health; Curtin Health Innovation Research Institute; Curtin University; Bentley WA 6102 Australia
| | - Ranil Coorey
- School of Public Health; Curtin Health Innovation Research Institute; Curtin University; Bentley WA 6102 Australia
| | - Anthony James
- School of Public Health; Curtin Health Innovation Research Institute; Curtin University; Bentley WA 6102 Australia
| | - Yun Zhao
- School of Public Health; Curtin Health Innovation Research Institute; Curtin University; Bentley WA 6102 Australia
| | - Stuart Johnson
- School of Public Health; Curtin Health Innovation Research Institute; Curtin University; Bentley WA 6102 Australia
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Changes in Moisture, Protein, and Fat Content of Fish and Rice Flour Coextrudates during Single-Screw Extrusion Cooking. FOOD BIOPROCESS TECH 2012. [DOI: 10.1007/s11947-011-0764-7] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/14/2022]
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