Biodegradable Poly(butylene adipate-co-terephthalate) Films Incorporated with Nisin: Characterization and Effectiveness against Listeria innocua

Oligopeptide-based molecular labelling of (bio)degradable polyester biomaterials

Nowadays, a very important motivation for the development of new functional materials for medical purposes is not only their performance but also whether they are environmentally friendly. In recent years, there has been a growing interest in the possibility of labelling (bio)degradable polymers, in particular those intended for specific applications, especially in the medical sector, and the potential of information storage in such polymers, making it possible, for example, to track the ultimate environmental fate of plastics. This article presents a straightforward green approach that combines both aspects using an oligopeptide, which is an integral part of polymer material, to store binary information in a physical mixture of polymer and oligopeptide. In the proposed procedure the year of production of polymer films made of poly(l-lactide) (PLLA) and a blend of poly(1,4-butylene adipate-co-1,4-butylene terephthalate) and polylactide (PBAT/PLA) were encoded as the sequence of the appropriate amino acids in the oligopeptide (PEP) added to these polymers. The decoding of the recorded information was carried out using mass spectrometry technique as a new method of decoding, which enabled the successful retrieval and reading of the stored information. Furthermore, the properties of labelled (bio)degradable polymer films and stability during biodegradation of PLLA/PEP film under industrial composting conditions have been investigated. The labelled films exhibited good oligopeptide stability, allowing the recorded information to be retrieved from a green polymer/oligopeptide system before and after biodegradation. The MTT (3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyl-2H-tetrazolium bromide assay) study of the PLLA and PLLA/PBAT using the MRC-5 mammalian fibroblasts was presented for the first time.

Synthesis and Characterization of Poly(butylene glycol adipate-co-terephthalate/diphenylsilanediol adipate-co-terephthalate) Copolyester

The copolyester poly(butylene glycol adipate-co-terephthalate/diphenylsilanediol adipate-co-terephthalate) (PBDAT) was synthesized by the melt polycondensation method using terephthalic acid, adipic acid, 1,4-butanediol, and diphenylsilylene glycol as the raw materials. The molecular chain structure, thermal properties, thermal stability, mechanical properties, and degradation behaviors of the copolyesters were investigated. The results showed that the prepared PBDAT copolyesters exhibited good thermal stability and mechanical properties. With the increase in diphenylsilanediol (DPSD) content, the thermal stability of PBDAT and the melting temperature both increased. The tensile strength and elastic modulus of PBDAT also exhibited an increasing tend. When the DPSD content was 12.5% (PBDAT-12.5), the tensile strength, the elastic modulus, and elongation at break were 30.56 MPa, 238 MPa, and 219%, respectively. With the increase in diphenylsilanediol content, the hydrophilicity of PBDAT decreased, but PBDAT still shows good degradability and the thermal degradation T5% temperature was 355 °C. The thermal degradation of PBDAT was also improved.

Biochar as a sustainable alternative to carbon black in agricultural mulch films

Examples of biochar as an alternative to traditional plastic fillers, like carbon black, are numerous and growing. However, in the agricultural mulch film application, both the polymer and its fillers are pushed to their mechanical limit to obtain an effective product, using the least amount of plastic. Through a combined techno-economic analysis (TEA) and life cycle assessment (LCA), this study characterizes the use of carbon-negative biochar as an opacity filler in mulch film applications. Due to its larger particle size, the biochar demands additional thickness to achieve equivalent opacity as carbon black in films. A thicker film translates to additional polymer demand, and a significant increase in price and environmental impact. A comparable formulation for an equal price ($623 per mulched ha) as a 2.6 wt % carbon black with 25 μm thickness was derived, needing 15 wt % biochar and a thickness of 30 μm. The biochar formulation resulted in a slightly higher global warming potential (3% increase), but much larger impact in the land use category (+339%), and the sample was deemed not fit for use in the intended mulch application. These results indicate that in applications where the polymeric matrix and its fillers are pushed to their mechanical limit, the displacement of traditional fillers by biochar is challenging. However, biochar derived from waste biomass (thus reducing land use impact) remains a valid, environmentally beneficial solution to displace traditional fillers for non-extreme plastic uses (commodity plastics) and thicker composites.

Long-term immersion of compostable plastics in marine aquarium: Microbial biofilm evolution and polymer degradation

The best-selling compostable plastics, polylactic acid (PLA) and polybutylene adipate-co-terephthalate (PBAT), can accidentally end up in the marine environment due to plastic waste mismanagement. Their degradation and colonization by microbial communities are poorly documented in marine conditions. To better understand their degradation, as well as the dynamics of bacterial colonization after a long immersion time (99, 160, and 260 days), PBAT, semicrystalline, and amorphous PLA films were immersed in a marine aquarium. Sequencing and chemical analyses were used in parallel to characterize these samples. Despite the variation in the chemical intrinsic parameters of these plastics, their degradation remains very slow. Microbial community structure varied according to the immersion time with a high proportion of Archaea. Moreover, the plastisphere structure of PBAT was specific. A better understanding of compostable plastic degradability is crucial to evaluate their impact on ecosystems and to eco-design new recyclable plastics with optimal degradation properties.

High-Strength Bio-Degradable Polymer Foams with Stable High Volume-Expansion Ratio Using Chain Extension and Green Supercritical Mixed-Gas Foaming

The preparation of biodegradable polymer foams with a stable high volume-expansion ratio (VER) is challenging. For example, poly (butylene adipate-co-terephthalate) (PBAT) foams have a low melt strength and high shrinkage. In this study, polylactic acid (PLA), which has a high VER and crystallinity, was added to PBAT to reduce shrinkage during the supercritical molded-bead foaming process. The epoxy chain extender ADR4368 was used both as a chain extender and a compatibilizer to mitigate the linear chain structure and incompatibility and improve the foamability of PBAT. The branched-chain structure increased the energy-storage modulus (G') and complex viscosity (η*), which are the key factors for the growth of cells, by 1-2 orders of magnitude. Subsequently, we innovatively used the CO₂ and N₂ composite gas method. The foam-shrinkage performance was further inhibited; the final foam had a VER of 23.39 and a stable cell was obtained. Finally, after steam forming, the results showed that the mechanical strength of the PBAT/PLA blended composite foam was considerably improved by the addition of PLA. The compressive strength (50%), bending strength, and fracture load by bending reached 270.23 kPa, 0.36 MPa, and 23.32 N, respectively. This study provides a potential strategy for the development of PBAT-based foam packaging materials with stable cell structure, high VER, and excellent mechanical strength.

Screening Enzymes That Can Depolymerize Commercial Biodegradable Polymers: Heterologous Expression of Fusarium solani Cutinase in Escherichia coli

In recent years, a number of microbial enzymes capable of degrading plastics have been identified. Biocatalytic depolymerization mediated by enzymes has emerged as a potentially more efficient and environmentally friendly alternative to the currently employed methods for plastic treatment and recycling. However, the functional and systematic study of depolymerase enzymes with respect to the degradation of a series of plastic polymers in a single work has not been widely addressed at present. In this study, the ability of a set of enzymes (esterase, arylesterase and cutinase) to degrade commercial biodegradable polymers (PBS, PBAT, PHB, PHBH, PHBV, PCL, PLA and PLA/PCL) and the effect of pre-treatment methods on their degradation rate was assessed. The degradation products were identified and quantified by HPLC and LC-HRMS analysis. Out of the three enzymes, Fusarium solani cutinase (FsCut) showed the highest activity on grinded PBAT, PBS and PCL after 7 days of incubation. FsCut was engineered and heterologous expressed in Escherichia coli, which conferred the bacterium the capability of degrading solid discs of PBAT and to grow in PBS as the sole carbon source of the medium.

A Comparative Study on the Aerobic Biodegradation of the Biopolymer Blends of Poly(butylene succinate), Poly(butylene adipate terephthalate) and Poly(lactic acid)

The aim of the present work is to evaluate the rate and mechanisms of the aerobic biodegradation of biopolymer blends under controlled composting conditions using the CO₂ evolution respirometric method. The biopolymer blends of poly (butylene adipate terephthalate) (PBAT) blended with poly (lactic acid) (PLA), and PBAT blended with poly (butylene succinate) (PBS) by melt extrusion, were tested to evaluate the amount of carbon mineralized under home and industrial composting conditions. The changes in the structural, chemical, thermal and morphological characteristics of the biopolymer blends before and after biodegradation were investigated by FT-IR, DSC, TGA, XRD and SEM. Both blends showed higher degradation rates under industrial composting conditions, when compared to home composting conditions. This was confirmed by FT-IR analysis showing an increase in the intensity of hydroxyl and carbonyl absorption bands. SEM revealed that there was microbial colony formation and disintegration on the surfaces of the biopolymer blends. The obtained results suggest that industrial composting conditions are the most suitable for an enhanced biodegradation of the biopolymer blends viz PBAT–PBS and PBAT–PLA.

Effects of nisin and EDTA on morphology and properties of thermoplastic starch and PBAT biodegradable films for meat packaging

Biodegradable active packaging was produced by compounding nisin (3, 6 and 9%) and nisin-ethylenediaminetetraacetic acid (EDTA) (3 and 6%) mixtures with poly(butylene adipate terephthalate) and thermoplastic starch blends (PBAT/TPS) by blown-film extrusion. Nisin and EDTA interacted with polymers, involving CO stretching of ester bonds and increased compatibility. This plasticized the films and modified the crystallinity, surface roughness and thermal relaxation behavior. Barrier properties were improved due to modified hydrophilic-hydrophobic properties, compact structures and crystallites that restricted vapor and oxygen permeation. PBAT/TPS films containing EDTA and nisin effectively inhibited lipid degradation in pork tissues corresponding with stabilizing the CO ester bond of triacylglycerol. Microbial growth was also inhibited, particularly in EDTA-containing films up to 1.4 log. Inactivation of microorganisms stabilized redness and delayed meat discoloration, preserving the quality of packaged pork. Interaction between nisin, EDTA and polymers modified the morphology and film properties and functionalized biodegradable food packaging to inactivate microorganisms.

Microbial biofilm composition and polymer degradation of compostable and non-compostable plastics immersed in the marine environment

Different plastic types considered as compostable are found on the market such as petro-based (e.g., polybutylene adipate terephthalate (PBAT)) or bio-based plastics (e.g., polylactic acid, (PLA)). Even if their degradation has been confirmed in industrial compost conditions, investigation of their degradation in natural marine environment has been limited. To better understand biodegradation into natural marine environment, commercial compostable (PBAT, semi-crystalline and amorphous PLA) and non-compostable polymers (low density polyethylene, polystyrene, polyethylene terephthalate, polyvinyl chloride) were submerged in situ on the sediment and in the water column in the Mediterranean Sea. These samples were studied by chemical and microbiological approaches. After 82 days of immersion, no significant bacterial degradation of the different polymers was observed, except some abiotic alterations of PBAT and LDPE probably due to a photooxidation process. However, after 80 days in an enrichment culture containing plastic films as a main carbon source, Marinomonas genus was specifically selected on the PBAT and a weight loss of 12% was highlighted. A better understanding of the bacterial community colonizing these plastics is essential for an eco-design of new biodegradable polymers to allow a rapid degradation in aquatic environment.

Effects of talc, kaolin and calcium carbonate as fillers in biopolymer packaging materials

We compared the performance of bio-based and biodegradable polymers for packaging applications. Cost-effective inorganic fillers (talc, kaolin and calcium carbonate) were first melt-compounded with polylactic acid (PLA), poly(butylene adipate-co-terephthalate) (PBAT) and poly(hydroxy butyrate-co-valerate) (PHBV). Following this, injection- and compression-molded specimens were produced to test the effect of filler loading (0–30 wt%) in relation to the morphological, thermal, mechanical and barrier properties of the composites. All the fillers were homogeneously dispersed in the polymer matrices and suitable polymer–filler adhesion was observed for talc and kaolin. The elastic modulus increased at the expense of a reduced tensile and elongation. The most significant improvements in water vapor and oxygen barrier properties were achieved with talc in PLA, PBAT and PHBV films. Overall, the results point to the promise of the introduced compositions for food packaging materials.

Preparation of Organic Crystal Seed and Its Application in Improving the Functional Period of Biodegradable Agricultural Film

White pollution caused by agricultural films has recently attracted great attention. In some areas, the content of micro plastic in the soil has reached 30 kg/ha. The most effective way to solve this problem is to replace traditional polyethylene agricultural films with degradable agricultural films. The consistency between the degradation rate and the crop growth period has become the biggest obstacle for the wide application of such novel agricultural films. In this paper, crystallinity regulation is used to adjust the functional period of degradable agricultural films. In addition, an organic nucleating agent of polyethylenimine (PEI) is selected by doping it to poly(butylene adipate-co-terephthalate) (PBAT) polymers using a double-screw extruder. The PBAT doped with 1 wt% PEI films revealed a significant increase in mechanical properties, water holding capacity, and crystallinity compared with the pure PBAT film. There was a 31.9% increase in tensile strength, a 30.5% increase in elongation at break, a 29.6% increase in tear resistance, a 30.9% decrease in water vapor permeability, and a 3.1% increase in crystallinity. Furthermore, the induction period of PBAT doped with 1 wt% PEI under photoaging (without soil) was about 160 h longer than PBAT film, and the experienced biodegradation in soil (without light) was 1 week longer than PBAT film. Experimental results exhibited that the change of degradation degree was linearly proportional to the degree of crystallinity. This study proposes a convenient, low-cost, and effective method to adjust the crystallinity and change the degradation rate.

Improvement of PBAT Processability and Mechanical Performance by Blending with Pine Resin Derivatives for Injection Moulding Rigid Packaging with Enhanced Hydrophobicity

Polybutylene adipate-co-terephthalate (PBAT) is a biodegradable polymer with good features for packaging applications. However, the mechanical performance and high prices of PBAT limit its current usage at the commercial level. To improve the properties and reduce the cost of PBAT, pine resin derivatives, gum rosin (GR) and pentaerythritol ester of GR (UT), were proposed as sustainable additives. For this purpose, PBAT was blended with 5, 10, and 15 wt.% of additives by melt-extrusion followed by injection moulding. The overall performance of the formulations was assessed by tensile test, microstructural, thermal, and dynamic mechanical thermal analysis. The results showed that although good miscibility of both resins with PBAT matrix was achieved, GR in 10 wt.% showed better interfacial adhesion with the PBAT matrix than UT. The thermal characterization suggested that GR and UT reduce PBAT melting enthalpy and enhance its thermal stability, improving PBAT processability. A 10 wt.% of GR significantly increased the tensile properties of PBAT, while a 15 wt.% of UT maintained PBAT tensile performance. The obtained materials showed higher hydrophobicity than neat PBAT. Thus, GR and UT demonstrated that they are advantageous additives for PBAT–resin compounding for rigid food packaging which are easy to process and adequate for industrial scalability. At the same time, they enhance its mechanical and hydrophobic performance.

Curcumin Incorporated Poly(Butylene Adipate-co-Terephthalate) Film with Improved Water Vapor Barrier and Antioxidant Properties

Curcumin incorporated poly(butylene adipate-co-terephthalate) (PBAT) based film was fabricated. Curcumin has uniformly distributed in the PBAT matrix to form a bright yellow PBAT/curcumin film. The PBAT/curcumin film has slightly reduced tensile strength and flexibility than the neat PBAT film, while the thermal stability of the film has not changed significantly. The blending of curcumin significantly decreased the water vapor permeability of the PBAT film. Additionally, the PBAT/curcumin film showed potent antioxidant activity with some antimicrobial activity. The PBAT/curcumin films with improved water vapor barrier and additional functions can be used for active packaging applications.

Biodegradability in aquatic system of thin materials based on chitosan, PBAT and HDPE polymers: Respirometric and physical-chemical analysis

Biodegradation tests of chitosan (CH), polybutylene adipate terephthalate (PBAT) and high density polyethylene (HDPE) polymers were carried out using the standard OECD 301D guidelines. The results showed that the CH samples biodegraded faster than those of PBAT. Photographs registered exhibited the complete or partial disintegration of the samples, and a more opaque color was observed with the increase of biodegradation. FTIR analysis showed some changes in the intensity of the typical bands of the HDPE sample. The presence of P. nitroreducens bacteria was revealed on the PBAT sample surface by SEM studies. Additionally, a clear increase in elastic modulus (EM) and tensile strength (TS) values were observed in PBAT and HDPE samples on day 3, which decreased significantly at the end of the study. Furthermore, an increase in the crystallinity of the HDPE sample was observed on day 28.

Preparation of Long-Term Antibacterial SiO2-Cinnamaldehyde Microcapsule via Sol-Gel Approach as a Functional Additive for PBAT Film

The mesoporous silica wall materials can achieve controlled load and sustained-release of active agents. An antimicrobial nanoscale silica microcapsule containing cinnamaldehyde (CA) was prepared by the sol-gel method and applied in poly (butyleneadipate-co-terephthalate) (PBAT) film. The surface morphology, physical and chemical properties, and antibacterial properties of microcapsules and films were studied. The effects of different temperatures and humidities on the release behavior of microcapsules were also evaluated. Results showed that CA was successfully encapsulated in silica microcapsule which had a diameter of 450–700 nm. The antibacterial CA agent had a long-lasting release time under lower temperature and relative humidity (RH) environment. At low temperature (4 °C), the microcapsules released CA 32.35% in the first 18 h, and then slowly released to 56.08% in 216 h; however, the microcapsules released more than 70% in 18 h at 40 °C. At low humidity (50%RH), the release rates of microcapsules at the 18th h and 9th d were 43.04% and 78.01%, respectively, while it reached to equilibrium state at 72 h under 90% RH. The sustained release process of CA in SiO2-CA microcapsules follows a first-order kinetic model. Physicochemical properties of PBAT films loaded with different amounts of microcapsules were also characterized. Results showed that the tensile strength and water vapor transmission rate (WVTR) of the composite film containing 2.5% microcapsules were increased by 26.98% and 14.61%, respectively, compared to the raw film, while the light transmittance was slightly reduced. The crystallinity of the film was improved and can be kept stable up to 384.1 °C. Furthermore, microcapsules and composite film both exhibited distinctive antibacterial effect on Escherichia coli and Listeria monocytogenes. Therefore, SiO2-CA microcapsules and composite films could be a promising material for the active packaging.

Preparation and characterization of gellan gum-guar gum blend films incorporated with nisin

Demand for antimicrobial packaging films is growing due to public attention to food safety. The structures and properties of gellan gum-guar gum blend films incorporated with nisin were investigated in this paper. Fourier transform infrared spectroscopy, rheological analyses showed intermolecular interactions among gellan gum, guar gum, and nisin. Furthermore, scanning electron microscopy and thermogravimetric analysis also indicated higher compatibility of the blend film components and better thermal stability than the gellan gum film. Tensile strength (TS), elongation at break (EAB) and water vapor permeability (WVP) of the blend films were enhanced with the addition of guar gum. The TS of the blend film reached 2.89 × 10³  MPa, the EAB increased to 67.99%, and the WVP increased to 1.80 × 10^-5  g/mm·s·Pa. Additionally, the film with nisin had antibacterial activity for Bacillus subtilis. The results demonstrated that a homogenous and smooth antimicrobial film with gellan gum, guar gum, and nisin could be a good option of antimicrobial packaging film for food preservation. PRACTICAL APPLICATION: This work investigated blend package films of gellan gum and guar gum incorporated with nisin. The results showed compatibility and thermal stability of the film were improved with adding a certain amount of guar gum, and also antibacterial activity for Bacillus subtilis of the blend film with nisin. Therefore, it can be used to the development of antimicrobial packaging films.

Narrowing the Gap for Bioplastic Use in Food Packaging: An Update

Plastic production has outgrown most other man-made materials, with more than 90% being petroleum-based and nonbiodegradable. Packaging, primarily food packaging, consumes the most plastic and is the largest contributor to municipal solid waste. In addition, its dependence on crude oil feedstock makes the plastic industry unsustainable and renders plastic markets vulnerable to oil price volatility. Therefore, the development of bioalternatives to conventional plastics is now a priority of the food packaging industry. Bioplastics are polymers that are either biobased (fully or partially), or biodegradable, or both. This review aims to provide an insightful overview of the most recent research and development successes in bioplastic materials, focusing on food packaging applications. Bioplastics are compared to their conventional counterparts with respect to their mechanical, thermal, barrier, and processability properties. The gaps between bio- and conventional plastics in food packaging are elucidated. Potential avenues for improving bioplastic properties to broaden their food packaging applications are critically examined. Furthermore, two of the most controversial topics on bioplastic alternatives, sustainability assessment and their impact on the plastic waste management system, are discussed.

Transferrin-targeted poly(butylene adipate)/terephthalate nanoparticles for targeted delivery of 5-fluorouracil in HT29 colorectal cancer cell line

The purpose of this study was to design 5-fluorouracil-loaded poly(butylene adipate)/terephthalate (Ecoflex®) nanoparticles for targeting colorectal cancer. The nanoparticles were prepared by emulsification–solvent evaporation method and optimized by a full factorial design. The effects of polymer and surfactant concentration, surfactant type, and stirrer rate were studied on the particle size, zeta potential, loading efficiency, and release efficiency of nanoparticles. For production of targeted nanoparticles, chitosan was conjugated to transferrin which was then coated on the surface of Ecoflex nanoparticles via electrostatic interactions. The conjugation of transferrin/chitosan was verified by Fourier transform infrared spectroscopy, ultraviolet spectroscopy, and SDS-PAGE (sodium dodecyl sulfate–polyacrylamide gel electrophoresis) methods and quantified by ultraviolet spectroscopy assay. The cytotoxicity of 5-fluorouracil loaded in targeted and non-targeted nanoparticles was studied on human colon adenocarcinoma  cell line (HT29), Michigan Cancer Foundation-7 (MCF-7), and human umbilical vein endothelial cells using MTT (thiazolyl blue tetrazolium bromide) assay. The best results were obtained from nanoparticles prepared by 0.2% of the polymer, 2% of Tween 20, and stirrer speed of 17,500 r/min. The successful conjugation of transferrin/chitosan was confirmed by Fourier transform infrared spectrum and SDS-PAGE results and was about 80%. The targeted nanoparticles showed significantly more cytotoxic effects on HT29 cells compared to free 5-fluorouracil and non-targeted nanoparticles. Blocking transferrin receptors resulted in a significantly higher cell survival for targeted nanoparticles which confirmed receptor-mediated cellular uptake of targeted nanoparticles.

Nisin as a Food Preservative: Part 2: Antimicrobial Polymer Materials Containing Nisin

Nisin is the only bacteriocin approved as a food preservative because of its antibacterial effectiveness and its negligible toxicity for humans. Typical problems encountered when nisin is directly added to foods are mainly fat adsorption leading to activity loss, heterogeneous distribution in the food matrix, inactivation by proteolytic enzymes, and emergence of resistance in normally sensitive bacteria strains. To overcome these problems, nisin can be immobilized in solid matrices that must act as diffusional barriers and allow controlling its release rate. This strategy allows maintaining a just sufficient nisin concentration at the food surface. The design of such antimicrobial materials must consider both bacterial growth kinetics but also nisin release kinetics. In this review, nisin incorporation in polymer-based materials will be discussed and special emphasis will be on the applications and properties of antimicrobial food packaging containing this bacteriocin.