A stereolithographic template for computer-assisted teeth preparation in dental esthetic ceramic veneer treatment

A completely digital workflow to fabricate a double-layered template for anterior esthetic veneers

In the esthetic restoration of anterior teeth, trial restorations are an efficient way of communicating among patients, doctors, and dental laboratory technicians. Although the development of digital technologies has made it popular to design digital diagnostic waxing in a software program, problems such as the polymerization inhibition of silicone materials and time-consuming trimming remain. The silicone mold based on a 3-dimensionally printed resin cast still has to be transferred to the digital diagnostic waxing and to the patient's mouth to generate a trial restoration. A digital workflow is proposed to fabricate a double-layer guide to reproduce the digital diagnostic waxing in the patient's mouth. This technique is suitable for esthetic restorations of anterior teeth.

Computer-Assisted Porcelain Laminate Veneer Preparation: A Scoping Review of Stereolithographic Template Design and Fabrication Workflows

Computer-assisted preparation of porcelain laminate veneers (PLVs) using stereolithographic templates has been developed to enhance the accuracy of tooth preparation. However, the digital workflows involved in guided PLV preparation remain inconsistently defined across various practices. Therefore, this scoping review aimed to examine publications on computer-assisted PLV preparation to identify the key stage of digital workflows involved in designing and fabricating stereolithographic templates, as well as to highlight the limitations of various template designs. This scoping review aimed to identify publications on digital workflows for designing and fabricating stereolithographic templates in computer-assisted porcelain laminate veneer preparation. A systematic search on MEDLINE/PubMed, Web of Science and Scopus identified English-language articles published from 2014 to March 2024. Eligible articles focused on digitally designed and fabricated tooth reduction templates for porcelain laminate veneers, excluding conventional tooth preparation procedures for tooth reduction assessment. Seven clinical reports were included, demonstrating various 3D data acquisition techniques for virtual patient generation. All articles described virtual diagnostic wax-ups on digital casts, with two using a virtual articulator. Only five articles documented chair-side mock-ups with resin trial restorations to evaluate planned dental esthetics. Additionally, virtual tooth preparation prior to templates design was included in only four articles. The templates were designed using different software and ranged from simple designs with access windows to complex stacked templates with rotary instrument sleeved windows. Each template design had limitations affecting tooth reduction accuracy. All articles reported printing templates in clear acrylic resin using different technologies. In conclusion, the review highlights a lack of standardization in the digital workflow for designing stereolithographic templates for PLVs. Establishing a sound protocol for designing the tooth reduction templates is essential to ensure the accuracy and consistency of veneer preparation.

A fully digital workflow for the design and manufacture of a class of metal orthodontic appliances

Background

Traditional working procedures requires a lot of clinical processes and processing time.

Methods

The orthodontic metal appliances were made by applying oral scanners, digital images, computer-aided design and computer-aided manufacturing (CAD-CAM) printers.

Results

The computer digital technology simplified the manufacturing process for dental appliances and shorten the duration for clinical operation and technical processing.

Conclusions

The technique described in this paper can guarantee the accuracy of orthodontic appliances and bring revolution the field.

Clinical significance

The CAD-CAM technology provides a fully digital workflow for manufacturing metal orthodontic appliances, which saves a considerable amount of labor and material costs, and significantly reduces heavy metal pollution in the working environment of dental technicians.

Digitally designed and additively manufactured tooth reduction guides for porcelain laminate veneer preparations: A clinical report

Porcelain laminate veneers are a conservative treatment to enhance esthetics, tooth shape, color, and contours. Enamel preservation during tooth preparation is essential for the long-term success of these micromechanically retained partial coverage restorations. Different methods have been described to clinically assess tooth preparation relative to definitive restorative contours. This clinical report describes a digital workflow to fabricate 3-dimensionally (3D) printed tooth reduction guides based on digital esthetic planning. These 3D printed reduction guides help clinicians visualize and gauge tooth preparations relative to the desired restorative contours, aid in enamel preservation, and overcome some of the limitations associated with conventionally fabricated tooth reduction guides.

Digital intraoperative evaluation of restorative space and nontemplate-guided tooth preparation when replacing failed anterior restorations: A dental technique

Assessing the correlation between the current restorative space and the target restorative space is important in determining whether additional tooth preparation is required when replacing failed prostheses. However, existing techniques are not always accurate or efficient. This article describes a digital workflow for the accurate chairside evaluation of the current restorative space and nontemplate-guided tooth preparation. Reference data was obtained from an initial scan of the existing restoration with an intraoral scanner. After removing the existing restoration, a second scan of the tooth was made and compared with the reference data to evaluate the current restorative space. Subsequently, the abutment tooth was prepared and rescanned, with the restorative space being re-evaluated until it met the requirements. This workflow enables the immediate and accurate evaluation of the restorative space, facilitating accurate chairside tooth preparation without the need for silicone indices or other templates, thereby saving time and cost.

Preparation of ultrathin translucent zirconia laminate veneers using 3D printing reduction guides

Minimizing and controlling the amount of tooth reduction during the preparation of ultrathin laminate veneers is a challenge for minimally invasive dentistry. The use of reduction guides is advised to reach the optimal space required for the definitive restoration without excessive reduction. The digital production of a reduction guide used to control tooth preparation for ultrathin laminate veneers is described.

Accuracy of three digital waxing-guided trial restoration protocols for controlling the depths of tooth preparation for ceramic veneers

STATEMENT OF PROBLEM

The accuracy of digital waxing-guided trial restoration protocols that have been implemented with ceramic veneers has not been reported.

PURPOSE

The purpose of this in vitro study was to evaluate the accuracy of 3 digital trial restorations fabricated from digital waxing for ceramic veneers.

MATERIAL AND METHODS

A uniform 0.3-mm digital waxing added to the facial surface of 30 maxillary central typodont incisors was created in a software program. The trial restorations were fabricated on typodont teeth with autopolymerizing acrylic resin by using a silicone index based on 3-dimensionally printed casts designed from the digital waxing. The 30 maxillary central incisors were divided into 3 groups: the depth cutter (0.5 mm, Komet) (DC) group, the round bur (1.5 mm, Diatech) (RB) group, and the specially designed calibrated depth bur (laser mark of 0.5 mm, Gaofeng) (CD) group. The 3 groups were randomly prepared with a random number table by 2 experienced prosthodontists aiming to produce an even facial clearance of 0.5 mm. The dimensional differences in the standard tessellation language (STL) files between the surfaces of the original teeth, digital waxing, trial restorations, and prepared teeth in the software program were measured and analyzed at the same 9 points on the labial surface. One-way ANOVA with a post hoc test was used to identify significant discrepancies between trial restorations and waxing and differences in the reduction depth of typodont teeth (RDT) and the reduction depth (RD) among the 3 techniques (α=.05). The mean relative differences (MRDs) were calculated to determine the accuracy (%).

RESULTS

The thickness of the trial restorations was significantly greater than that of the digital waxings, with a discrepancy of 0.20 ±0.14 mm, especially at the cervical site. With the use of a trial restoration, the RDTs of the middle (-0.01 ±0.11 mm) and cervical locations (0.09 ±0.20 mm) showed significantly smaller preparation depths than did the other locations. Significant differences in RD were found among the 3 guided techniques (P<.05). Group DC presented the most accurate result of 0.51 ±0.08 mm with an MRD of 2%, whereas the results of 0.57 ±0.10 mm with an MRD of 14% and 0.60 ±0.11 mm with an MRD of 20% were obtained from group RB and group DC, respectively.

CONCLUSIONS

The trial restoration was significantly thicker than its corresponding waxing. The DC technique presented the most accurate reduction result among the 3 protocols examined.

Influence of Augmented Reality Appliances on Tooth Preparation Designs-An In Vitro Study

The aim of this work was to analyze and compare the tooth structure removal between a free-hand preparation technique and a computer-aided preparation technique using an augmented reality appliance for complete-crowns preparation designs and "root mean square" (RMS) alignment value. Ten upper teeth representatives of all dental sectors were selected from a generic model library as "Standard Tessellation Language" (STL-1) digital files and 3D-printed in an anatomically based acrylic resin experimental model. Then these were randomly assigned to the following tooth preparation techniques: Group A: free-hand preparation technique (n = 5) (FHT) and Group B: computer-aided preparation technique using an augmented reality appliance (n = 5) (AR). Experimental models were submitted to a digital impression through an intraoral scan and (STL-2) uploaded into a reverse engineering morphometric software to measure the volumetric reduction in the planned and performed tooth structure (mm3) and RMS using the Student's t-test and the Mann-Whitney non-parametric test. Statistically significant differences were observed between the volumetric reduction in the planned and performed tooth structure (mm3) of the AR and FHT study groups (p = 0.0001). Moreover, statistically significant differences were observed between the RMS of the planned and performed tooth preparations in both the AR and FHT study groups (p = 0.0005). The augmented reality appliance provides a more conservative and predictable complete-crowns preparation design than the free-hand preparation technique.

Accuracy of the preparation depth in mixed targeted restorative space type veneers assisted by different guides: An in vitro study

PURPOSE

Most veneers are mixed targeted restorative space (MTRS)-type restorations that are partially within the original tooth and require inconsistent preparation depths. This study aimed to evaluate the accuracy of the preparation depth for MTRS veneer preparation.

METHODS

MTRS veneer preparation models were developed using the twisted maxillary central incisor (MCI) as the original tooth and the standard MCI as the waxing. Veneer preparations were performed using freehand (MF), silicone (MS), thermoplastic (MT), 3D-printed uniform (MD), and auto-stop (MA) guides. The prepared and original MCI were scanned and superimposed using a custom-made base. The mean absolute differences (MADs) were measured to evaluate the accuracy of the preparation depth. Statistical analysis was performed using the multivariate analysis of variance (MANOVA) test (α=0.05).

RESULTS

The accuracy of the preparation depth was 0.237±0.090, 0.191±0.099, 0.149±0.078, 0.093±0.050, and 0.059±0.040 mm in MF, MS, MT, MD, and MA, respectively. The MADs between the groups were significant (P<0.05). The accuracy of the trial restoration was 0.140±0.081 mm in the MS, and the accuracy of the guiding tube was 0.055±0.033, 0.036±0.011, and 0.033±0.010 mm in the MT, MD, and MA, respectively.

CONCLUSIONS

In MTRS veneer preparation for MCI, tooth preparation guides improved the accuracy of the preparation depth by visualizing the TRS profile and providing clear measurement points. The accuracy of the guide is influenced by its flexibility, and the accuracy of the preparation depth is affected by the accuracy of the measurement points.

An Innovative 3D Printed Tooth Reduction Guide for Precise Dental Ceramic Veneers

Tooth reduction guides allow clinicians to obtain the ideal space required for ceramic restorations. This case report describes a novel design (CAD) for an additive computer-aided manufactured (a-CAM) tooth reduction guide with channels that permitted access for the preparation and evaluation of the reduction with the same guide. The guide features innovative vertical and horizontal channels that permit comprehensive access for preparation and evaluation of the reduction with a periodontal probe, ensuring uniform tooth reduction and avoiding overpreparation. This approach was successfully applied to a female patient with non-carious lesions and white spot lesions, resulting in minimally invasive tooth preparations and hand-crafted laminate veneer restorations that met the patient's aesthetic demands while preserving tooth structure. Compared to traditional silicone reduction guides, this novel design offers greater flexibility, enabling clinicians to evaluate tooth reduction in all directions and providing a more comprehensive assessment. Overall, this 3D printed tooth reduction guide represents a significant advancement in dental restoration technology, offering clinicians a useful tool for achieving optimal outcomes with minimal tooth reduction. Future work is warranted to compare tooth reductions and preparation time for this guide to other 3D printed guides.

3D-Printed Overlay Template for Diagnosis and Planning Complete Arch Implant Prostheses

Dental implants are a reliable alternative to treating edentulism. In clinical situations where the dentition has been severely affected by partial edentulism, advanced wear, or periodontal disease, establishing important occlusal elements such as the occlusal plane, incisal guidance, and esthetics can be hard to visualize at the diagnostic stage. Contemporary data-acquisition technologies such as 3D scanners and CAD/CAM systems permit the precise manufacture of highly complex devices applicable to any stage of restorative treatment. The present clinical report presents an alternative technique for evaluating the projected artificial tooth relationships, vertical dimension, and occlusal plane in patients with severely weakened dentition by using a 3D-printed overlay template.

3D-printed titanium surgical guides for extraction of horizontally impacted lower third molars

OBJECTIVES

This prospective study introduced a digitally designed sectioning guide and evaluated its feasibility for the extraction of horizontally impacted lower third molars.

MATERIALS AND METHODS

This study included 38 horizontally impacted lower third molars, randomly divided into experimental and control groups. The teeth were extracted using a 3D-printed titanium surgical guide in the experimental group; free-hand extractions were performed in the control group. The surgical duration, tooth sectioning duration, cortical bone perforation, and postoperative complications, including pain, swelling, trismus, dry socket, infection, and hemorrhage, were evaluated.

RESULTS

Although not statistically significant, guided surgery tended to reduce the number of tooth sectioning steps compared to free-hand extractions. There were no cases of cortical bone perforation in the experimental group. Although the surgical duration was greater in the experimental group (p < 0.05), there were no differences in postoperative pain, swelling, and trismus. There were no cases of postoperative infection and hemorrhage in either group.

CONCLUSIONS

3D-printed titanium surgical guides had superior accuracy and safety compared to free-hand surgery. Further studies with larger sample sizes are required to verify these findings.

CLINICAL RELEVANCE

The template improved the safety of tooth sectioning during impacted lower third molar surgery and resulted in a more predictable extraction. The narrow sectioning groove could fit comfortably with hypertrophic soft tissues in the posterior mandible.

Three-dimensional Quantification of Enamel Preservation in Tooth Preparation for Porcelain Laminate Veneers: A Fully Digital Workflow In Vitro Study

OBJECTIVE

This in vitro study aimed to evaluate the preservation of enamel after tooth preparation for porcelain laminate veneers (PLVs) at different preparation depths based on a fully digital workflow.

METHODS AND MATERIALS

Sixty extracted human maxillary anterior teeth, including 20 maxillary central incisors (MCIs), 20 maxillary lateral incisors (MLIs), and 20 maxillary canines (MCs) underwent microcomputed tomography (CT) scanning, and were reconstructed as three-dimensional (3D) enamel and dentin models. Subsequently, the three-dimensional (3D) enamel models were imported into Materialise, where each enamel model underwent seven types of virtual preparation for PLVs at preparation depths at 0.1-mm increments from 0.1-0.3-0.5 mm (D1) to 0.7-0.9-1.1 mm (D7). The enamel surface was depicted by merging the virtual preparation and, respective, dentin models. The enamel area and prepared surface were measured to calculate the percentage of enamel (R%). The data were statistically analyzed using one-way analysis of variance (ANOVA) (α=0.05).

RESULTS

The group-wise mean (standard deviation) R values for the MCIs were as follows: D1-D3: 100.00 (0) each, and D4-D7: 74.70 (2.45), 51.40 (5.12), 24.40 (3.06), and 0.00 (0), respectively. The group-wise mean R values for the MLIs were 100.00 (0), 73.70 (3.40), 53.50 (3.44), 25.20 (3.79), and 0.90 (0.99) for the D1-D5 groups, respectively; and 0.00 (0) each for the D6-D7 groups. The group-wise mean (standard deviations) R values for the MCs were as follows: D1-D3: 100.00 (0) each, and D4-D7: 99.00 (1.34), 77.10 (3.28), 74.20 (3.61), and 52.20 (4.09), respectively. The one-way ANOVA revealed significant differences between the seven groups in the MCIs, MLIs, and MCs (p<0.05).

CONCLUSIONS

Our results recommended preparation depths of up to 0.3-0.5-0.7 mm (MCIs), 0.1-0.3-0.5 mm (MLIs), and 0.4-0.6-0.8 mm (MCs) to facilitate complete intraenamel preparation. Moreover, 50% enamel was preserved at preparation depths of 0.5-0.7-0.9 mm (MCIs), 0.3-0.5-0.7 mm (MLIs), and 0.7-0.9-1.1 mm (MCs).

Shear bond strength of ceramic laminate veneers to finishing surfaces with different percentages of preserved enamel under a digital guided method

Background

The purpose of this in vitro study was to evaluate the effect of the percentages of preserved enamel on ceramic laminate veneers’ (CLVs) shear bond strength (SBS).

Methods

Seventy extracted human maxillary central incisors were scanned and reconstructed into three-dimensional models. The extracted teeth were then embedded and randomly divided into seven groups (n = 10 per group). Based on digital analyses of the three-dimensional models, guided tooth preparation and bonding procedures were performed individually to form seven different percentages (100%, 80%, 60% 50%, 40%, 20% and 0%) of remaining enamel thickness on the bonding surface. Finally, the SBS test was performed, and the data were statistically analysed by one-way ANOVA with LSD post hoc test (α = 0.05).

Results

The complete enamel surface exhibited the highest SBS (19.93 ± 4.55 MPa), followed by 80% enamel (19.03 ± 3.66 MPa), 60% enamel (18.44 ± 3.65 MPa), 50% enamel (18.18 ± 3.41 MPa), 40% enamel (17.83 ± 3.01 MPa) and 20% enamel (11.32 ± 3.42 MPa) group. The lowest SBS (9.63 ± 3.46 MPa) was detected in 0% enamel group. No significant difference was observed among the 40–100% enamel groups, while the 20% or 0% enamel group demonstrated a significantly lower mean SBS than the 40% enamel group (p < 0.05).

Conclusion

The SBS value of CLVs bonded to 100% enamel on the finishing surfaces (nearly 20 MPa) was twice that which bonded to 0% enamel (nearly 10 MPa). Bonding to 100% enamel is the most reliable treatment. When dentin exposure is inevitable, enamel should be preserved as much as possible to maintain good bonding. In addition, 40% of preserved enamel on the bonding surface was the minimal acceptable value to fulfil the requirements of good bonding strength.

Accuracy of Reduction Depths of Tooth Preparation for Porcelain Laminate Veneers Assisted by Different Tooth Preparation Guides: An In Vitro Study

PURPOSE

To evaluate the accuracy (trueness and precision) of reduction depths of guided veneer preparation assisted by four tooth preparation guides.

MATERIALS AND METHODS

Fifty resin artificial teeth were randomly divided into five groups (n = 10): a freehand group (F), silicone guide group (S), thermoplastic guide group (T), 3D printed uniform guide group (D), and 3D printed auto-stop guide group (A). A preparation for a window veneer on the maxillary right central incisor was performed by two surgeons who used tooth preparation guides for assistance. The maxillary right central incisors were scanned before and after the preparation. The reduction depths were measured in the cervical, middle, and incisal thirds of the prepared surface, and depth maps were created using Geomagic Control X software. The accuracy of the reduction depths at each third was evaluated using both trueness and precision values. The trueness of the reduction depths was determined by calculating the mean absolute differences (MADs) compared to the planning depth, and precision was determined by the standard deviation (SD). The collected data were statistically analyzed using one-way ANOVA and the least significant difference test (α = 0.05).

RESULTS

The MAD ± SD values of the reduction depths in the cervical-third region in groups F, S, T, D, and A were 0.19 ± 0.04, 0.12 ± 0.03, 0.09 ± 0.02, 0.07 ± 0.02, and 0.05 ± 0.01 mm, respectively. In the middle-third region, the MAD ± SD values of groups F-A were 0.19 ± 0.05, 0.13 ± 0.02, 0.09 ± 0.01, 0.06 ± 0.01, and 0.05 ± 0.01 mm. In the incisal-third region, the MAD ± SD values were 0.27 ± 0.05, 0.16 ± 0.04, 0.11 ± 0.03, 0.07 ± 0.01, and 0.05 ± 0.01 mm, respectively. Significant differences in trueness and precision values were found across different groups (F = 45.378, p = 0.000), where group F showed higher MADs than the other 4 groups (p = 0.000), and the highest MADs were detected in group S among the 4 groups in all regions (p = 0.000). Group T showed significantly higher MADs than groups D (P = 0.008) and A (p = 0.001), except in the cervical-third region, where no significant difference was observed between groups T and D (p = 0.077). There was no significant difference between groups D and A (p = 0.148). The deviation map showed significant differences among groups (F = 15.963, p = 0.000), group T presented less deviation than group F (p = 0.000) and group S (p = 0.027) and showed more deviation than group A (p = 0.007).

CONCLUSION

Tooth preparation guides provided more accuracy for veneer preparation than freehand preparation. Among the 4 guides, the 3D printed auto-stop guide presented the lowest absolute difference (0.05 mm) and the silicone guide showed the highest absolute difference of preparation (0.12-0.16 mm).

A digital workflow for accurately and rapidly creating an immediate provisional restoration with natural emergence profile using extracted tooth

To describe a digital workflow for creating a provisional restoration by using an extracted tooth rapidly, finally fixing the provisional restoration in the targeted position precisely and preserving the natural emergence profile from the time of provisional restoration to final restoration. CLINICAL CONSIDERATIONS: The use of extracted tooth as an immediate provisional restoration is an effective method for preserving the shape of the emergence profile. However, the existing methods for creating a provisional restoration by using natural tooth are time-consuming and there is no reliable method to precisely attach tooth to temporary abutment. This case demonstrates a new method for using patient's natural tooth as an immediate provisional restoration under a sequence of guides, which significantly reduces the chair-side time and inconvenience for clinicians and patients. Immediate provisional restoration contributes to preserving the soft tissue architecture after post-extraction implant placement, especially when using the patient's tooth as a provisional restoration. Digital technology can help to improve the chair-side clinical efficiency of dentist. CLINICAL SIGNIFICANCE: Maintaining the natural soft tissue architecture is a huge challenge in dental implantology. Use of the extracted tooth as a provisional restoration is likely to achieve an optimal outcome. And digital technology is helpful to the efficiency and accuracy of treatment.

A digital workflow with the virtual enamel evaluation and stereolithographic template for accurate tooth preparation to conservatively manage a case of complex exogenous dental erosion

OBJECTIVE

This article describes a digital workflow using virtual enamel evaluation and a stereolithographic template for accurate tooth preparation for a complex exogenous dental erosion.

CLINICAL CONSIDERATIONS

A 22-year-old man with different degrees of defects on the labial surface in esthetic area was diagnosed as exogenous dental erosion. The residual undamaged enamel area and depth of defect were measured and analyzed accurately by creating a digital virtual patient based on the pretreatment data. According to the different conditions of residual enamel and tooth defect, the treatment plans of porcelain veneer, crown and composite resin were chosen for corresponding involved teeth. Based on the virtual wax-up and the suggested material thickness, a template for tooth preparation was designed and three-dimensional printed. This template together with a special bur indicating the reduction depth accurately guided the teeth preparation and achieved a long-term effect.

CONCLUSIONS

The virtual enamel evaluation contributes to obtaining the appropriate corresponding treatment plan objectively. The stereolithographic template effectively meets the accuracy of tooth preparation, preserving the tooth hard tissue to the greatest extent.

CLINICAL SIGNIFICANCE

The digital workflow described here may provide a quantifiable evaluation method and an accurate tooth preparation method for exogenous dental erosion.