Electron backscattered diffraction analysis of friction stir processed nanocomposites produced via spark plasma sintering

Reviewing the Integrated Design Approach for Augmenting Strength and Toughness at Macro- and Micro-Scale in High-Performance Advanced Composites

In response to the growing demand for high-strength and high-toughness materials in industries such as aerospace and automotive, there is a need for metal matrix composites (MMCs) that can simultaneously increase strength and toughness. The mechanical properties of MMCs depend not only on the content of reinforcing elements, but also on the architecture of the composite (shape, size, and spatial distribution). This paper focuses on the design configurations of MMCs, which include both the configurations resulting from the reinforcements and the inherent heterogeneity of the matrix itself. Such high-performance MMCs exhibit excellent mechanical properties, such as high strength, plasticity, and fracture toughness. These properties, which are not present in conventional homogeneous materials, are mainly due to the synergistic effects resulting from the interactions between the internal components, including stress-strain gradients, geometrically necessary dislocations, and unique interfacial behavior. Among them, aluminum matrix composites (AMCs) are of particular importance due to their potential for weight reduction and performance enhancement in aerospace, electronics, and electric vehicles. However, the challenge lies in the inverse relationship between strength and toughness, which hinders the widespread use and large-scale development of MMCs. Composite material design plays a critical role in simultaneously improving strength and toughness. This review examines the advantages of toughness, toughness mechanisms, toughness distribution properties, and structural parameters in the development of composite structures. The development of synthetic composites with homogeneous structural designs inspired by biological composites such as bone offers insights into achieving exceptional strength and toughness in lightweight structures. In addition, understanding fracture behavior and toughness mechanisms in heterogeneous nanostructures is critical to advancing the field of metal matrix composites. The future development direction of architectural composites and the design of the reinforcement and toughness of metal matrix composites based on energy dissipation theory are also proposed. In conclusion, the design of composite architectures holds enormous potential for the development of composites with excellent strength and toughness to meet the requirements of lightweight structures in various industries.

Progress of Flake Powder Metallurgy Research

This paper reviewed several recent progresses of the new powder metallurgy technology known as flake powder metallurgy (FPM) including different processing routes, conventional FPM (C-FPM), slurry blending (SB), shift-speed ball milling (SSBM), and high-shear pre-dispersion and SSBM (HSPD/SSBM). The name of FPM was derived from the use of flake metal powders obtained by low-speed ball milling (LSBM) from spherical powder. In this case, the uniformity of reinforcement distribution leads to increased strength and ductility. Powder is the basic unit in PM, especially advanced PM, and its control is key to various new PM technologies. The FPM is a typical method for finely controlling the powder shape through low-energy ball milling (LEBM) to realize the preparation of advanced material structures. The present paper represents a review of the main results of research on FPM and indicates the potential for future studies devoted to the optimization of this processing route.

Hot deformation behaviour of bimodal sized Al2 O3 /Al nanocomposites fabricated by spark plasma sintering

The deformation behaviour of bimodal sized Al₂ O₃ /Al nanocomposites were investigated by hot compression tests conducted in the temperature range 350-500°C and strain rates of 0.001, 0.01 and 0.1 s^-1 . The dynamic recrystallisation behaviour of the nanocomposites strongly depended on the forming parameters. The bimodal sized Al₂ O₃ particles played a crucial role in the recrystallised microstructure. The addition of bimodal sized Al₂ O₃ particles led to a significant increase of activation energy of plastic deformation, corroborating the enhanced resistance of the nanocomposite to hot deformation. This was also reflected by the increased compressive yield strength in the nanocomposite due to both dislocation strengthening caused by n-Al₂ O₃ and preventing the grain growth due to the presence of μ-Al₂ O₃ at grain boundaries. It was found that with the decrease of Z values, local strain induced by deformation was released and the grain size of aluminium matrix gradually increased, indicating that the main softening mechanism of the bimodal sized Al₂ O₃ /Al nanocomposites was dynamic recrystallisation (DRX). The lower the Z value was, the easier the DRX occurred. The highly beneficial role of the bimodal sized Al₂ O₃ reinforcement in improving the high-temperature performance of aluminium matrix nanocomposite was discussed.