A Review of the Preparation, Machining Performance, and Application of Fe-Based Amorphous Alloys

Amorphous alloy is an emerging metal material, and its unique atomic arrangement brings it the excellent properties of high strength and high hardness, and, therefore, have attracted extensive attention in the fields of electronic information and cutting-edge products. Their applications involve machining and forming, make the machining performance of amorphous alloys being a research hotspot. However, the present research on amorphous alloys and their machining performance is widely focused, especially for Fe-based amorphous alloys, and there lacks a systematic review. Therefore, in the present research, based on the properties of amorphous alloys and Fe-based amorphous alloys, the fundamental reason and improvement method of the difficult-to-machine properties of Fe-based amorphous alloys are reviewed and analyzed. Firstly, the properties of amorphous alloys are summarized, and it is found that crystallization and high temperature in machining are the main reasons for difficult-to-machine properties. Then, the unique properties, preparation and application of Fe-based amorphous alloys are reviewed. The review found that the machining of Fe-based amorphous alloys is also deteriorated by extremely high hardness and chemical tool wear. Tool-assisted machining, low-temperature lubrication assisted machining, and magnetic field-assisted machining can effectively improve the machining performance of Fe-based amorphous alloys. The combination of assisted machining methods is the development trend in machining Fe-based amorphous alloys, and even amorphous alloys in the future. The present research provides a systematic summary for the machining of Fe-based amorphous alloys, which would serve as a reference for relevant research.

In situ analysis of flow dynamics and deformation fields in cutting and sliding of metals

The flow dynamics, deformation fields and chip-particle formation in cutting and sliding of metals are analysed, in situ , using high-speed imaging and particle image velocimetry. The model system is a brass workpiece loaded against a wedge indenter at low speeds. At large negative rake angles, the flow is steady with a prow of material forming ahead of the indenter. There is no material removal and a uniformly strained layer develops on the workpiece surface—the pure sliding regime. When the rake angle is less negative, the flow becomes unsteady, triggered by formation of a crack on the prow free surface and material removal ensuing—the cutting regime. The strain on the prow surface at crack initiation is found to be constant. Chip morphologies, such as discrete particle, segmented chip and continuous chip with mesoscale roughness, are shown to arise from a universal mechanism involving propagation of the prow crack, but to different distances towards the indenter tip. The simple shear deformation in continuous chip formation shows small-angle oscillations also linked to the prow crack. Implications for material removal processes and ductile failure are discussed.