Deviating from the pure MAX phase concept: Radiation-tolerant nanostructured dual-phase Cr2AlC

MAX phase coatings: synthesis, protective performance, and functional characteristics

Mn+1AXn (MAX) phases are a novel class of materials with a closely packed hexagonal structure that bridge the gap between metals and ceramics, garnering tremendous research interest worldwide in recent years. Benefiting from their unique layered structure and mixed covalent-ionic-metallic bonding characteristics, MAX phase coatings possess excellent oxidation resistance, and exceptional electrical and thermal conductivities, making them highly promising for applications in advanced nuclear materials, battery plate protection materials, and aero-engine functional materials. This review aims to provide a comprehensive understanding of MAX phase coatings. It presents an overview of their compositions and microstructure, highlighting well-established structures like 211, 312, and 413. Furthermore, it delves into the various synthesis methods employed in fabricating MAX phase coatings, including physical vapor deposition, chemical vapor deposition, spraying methods, and laser cladding, among others. The potential applications of MAX phase coatings, high-temperature oxidation resistance, mechanical protection, salt spray corrosion resistance, etc., are also investigated. Finally, this review discusses the future potential of MAX phase coatings and proposes areas for further research and improvement. The primary goal is to offer theoretical guidance and innovative ideas for the synthesis and development of superior MAX phase coatings for commercial applications.

Enhancing the Self-Healing Efficiency of Ti3AlC2 MAX Phase via Irradiation

Self-healing materials are highly desirable in the nuclear industry to ensure nuclear security. Although extensive efforts have been devoted to developing self-healing materials in the past half century, very limited successes have been reported for ceramics or metals. Here, we report an intrinsic self-healing material of Ti3AlC2 MAX phase, which exhibits both ceramic and metallic properties, and a strategy for further enhancing the self-healing via irradiation is proposed. Quantitative in situ transmission electron microscopy tensile testing reveals that the fracture strength of 1.58 GPa is achieved on thoroughly fractured Ti3AlC2, corresponding to the self-healing efficiency of 19.8%, which is increased to 28.1% after irradiation. In situ irradiation experiments, atomic-resolution characterizations, and molecular dynamics simulations reveal that spontaneous rebonding of partial atoms on fracture surfaces is responsible for the self-healing, and irradiation-enhanced atomic migration, interplanar spacing increment, and gap-filling contribute to the self-healing enhancement.

Advancements in MAX phase materials: structure, properties, and novel applications

The MAX phase represents a diverse class of nanolaminate materials with intriguing properties that have received incredible global research attention because they bridge the divide separating metals and ceramics. Despite the numerous potential applications of MAX phases, their complex structure leads to a scarcity of readily accessible pure MAX phases. As a result, in-depth research on synthesis methods, characteristics, and structure is frequently needed for appropriate application. This review provides a comprehensive understanding of the recent advancements and growth in MAX phases, focusing on their complex crystal structures, unique mechanical, thermal, electrical, crack healing, corrosion-resistant properties, as well as their synthesis methods and applications. The structure of MAX phases including single metal MAX, i-MAX and o-MAX was discussed. Moreover, recent advancements in understanding MAX phase behaviour under extreme conditions and their potential novel applications across various fields, including high-temperature coatings, energy storage, and electrical and thermal conductors, biomedical, nanocomposites, etc. were discussed. Moreover, the synthesis techniques, ranging from bottom-up to top-down methods are scrutinized for their efficacy in tailoring MAX phase properties. Furthermore, the review explores the challenges and opportunities associated with optimizing MAX phase materials for specific applications, such as enhancing their oxidation resistance, tuning their mechanical properties, and exploring their functionality in emerging technologies. Overall, this review aims to provide researchers and engineers with a comprehensive understanding of MAX phase materials and inspire further exploration into their versatile applications in materials science and engineering.

Synthesis and characterization of chromium aluminum carbide MAX phases (CrxAlCx-1) for potential biomedical applications

MAX phases, characterized as nanolaminates of ternary carbides/nitrides structure, possess a unique combination of ceramic and metallic properties, rendering them pivotal in materials research. In this study, chromium aluminum carbide ternary compounds, Cr2AlC (211), Cr3AlC2 (312), and Cr4AlC3 (413) were successfully synthesized with high purity using a facile and cost-effective sol-gel method. Structural, morphological, and chemical characterization of the synthesized phases was conducted to understand the effects of composition changes and explore potential applications. Comprehensive characterization techniques including XRD for crystalline structure elucidations, SEM for morphological analysis, EDX for chemical composition, Raman spectroscopy for elucidation of vibrational modes, XPS to analyze elemental composition and surface chemistry, and FTIR spectroscopy to ensure the functional groups analysis, were performed. X-ray diffraction analysis indicated the high purity of the synthesized Cr2AlC phase as well as other ternary compounds Cr3AlC2 and Cr4AlC3, suggesting its suitability as a precursor for MXenes production. Additionally, the antimicrobial activity against Candida albicans and biocompatibility assessments against Escherichia coli (E. coli), Staphylococcus aureus (S. aureus), and HepG2 cell line were investigated. The results demonstrated significant antifungal activity of the synthesized phases against Candida albicans and negligible impact on the viability of E. coli and S. aureus. Interestingly, lower concentrations of Cr2AlC MAX phase induced cytotoxicity in HepG2 cells by triggering intercellular oxidative stress, while Cr3AlC2 and Cr4AlC3 exhibited lower cytotoxicity compared to Cr2AlC, highlighting their potential in biomedical applications.

Catalytic activation of hydrogen peroxide by Cr2AlC MAX phase under ultrasound waves for a treatment of water contaminated with organic pollutants

This study aims to investigate the sonocatalytic activation of hydrogen peroxide (H2O2) using Cr2AlC MAX phase prepared by the reactive sintering process. The hexagonal structure of the crystalline MAX phase was confirmed by X-ray diffraction. Moreover, the compacted layered structure of the MAX phase was observed via scanning electron microscopy and high-resolution transmission electron microscopy. Under the desired operating conditions, Cr2AlC MAX phase (0.75 g/L) showed suitable potential to activate H2O2 (1 mmol/L) under sonication, thereby allowing a considerable removal efficiency for various organic pollutants, including dimethyl phthalate (69.1%), rifampin (94.5%), hydroxychloroquine (100%), and acid blue 7 (91.5%) with initial concentration of 15 mg/L within 120 min of treatment. Kinetic analysis proved that the degradation reaction followed pseudo-first-order kinetics. Scavenging tests demonstrated that hydroxyl radicals and singlet oxygen were effective species during degradation. Furthermore, a probable mechanism for dimethyl phthalate degradation was suggested according to gas chromatography-mass spectroscopy and nuclear magnetic resonance analyses. The obtained results confirmed the capability of the triple Cr2AlC/H2O2/US process as a promising method for treating contaminated water.

Recent Advances and Prospects in Design of Hydrogen Permeation Barrier Materials for Energy Applications-A Review

The hydrogen infrastructure involves hydrogen production, storage and delivery for utilization with clean energy applications. Hydrogen ingress into structural materials can be detrimental due to corrosion and embrittlement. To enable safe operation in applications that need protection from hydrogen isotopes, this review article summarizes most recent advances in materials design and performance characterization of barrier coatings to prevent hydrogen isotopes' absorption ingress and permeation. Barriers are crucial to prevent hydride formation and unwanted hydrogen effects to increase safety, materials' lifetime and reduce cost for applications within nuclear and renewable energy. The coating may be applied on a material that requires protection from hydrogen pick-up, transport and hydride formation in hydrogen storage containers, in pipelines, spent nuclear fuel storage or in nuclear reactors. While existing, commercial coatings that have been much in use may be satisfactory for various applications, it is desirable to evaluate whether alternative coating concepts can provide a greater resistance to hydrogen isotope permeation along with other improved properties, such as mechanical strength and thermal resistance. The information presented here is focusing on recent findings within the past 5-7 years of promising hydrogen barriers including oxides, nitrides, carbon, carbide, MAX-phases and metals and their mechanical strength, hydrogen pick-up, radiation resistance and coating manufacturing techniques. A brief introduction to hydrogen permeation is provided. Knowledge gaps were identified to provide guidance for material's research prospects.

Synchrotron X-Ray-Driven Nitrogen Reduction on an AgCu Thin Film

Nitrogen (N₂ ) is an essential element for life, but kinetically stable N₂ in the atmosphere needs to be reduced to biologically available forms as a nutrient for organisms. Abiotic nitrogen fixation is critical to the origin of life on the early Earth, which is due to lightning or mineral-based reduction. Here, synchrotron X-ray-induced silver nitrate formation on a silver copper (AgCu) thin-film is reported. Time-resolved X-ray diffraction measurements show that under intense X-ray exposure, initially formed silver oxides (AgOx) are quickly converted to silver nitrate (AgNO₃ ). Interestingly, AgNO₃ is first formed in its high-temperature phase with a space group of R3cH, which gradually transforms to the room temperature phase with a space group of Pbca under continuous X-ray irradiation. The result not only provides a new clue about the abiotic nitrogen reduction prior to life but also demonstrates a novel strategy of materials synthesis using synchrotron X-rays.

Materials for Sustainable Nuclear Energy: A European Strategic Research and Innovation Agenda for All Reactor Generations

Nuclear energy is presently the single major low-carbon electricity source in Europe and is overall expected to maintain (perhaps eventually even increase) its current installed power from now to 2045. Long-term operation (LTO) is a reality in essentially all nuclear European countries, even when planning to phase out. New builds are planned. Moreover, several European countries, including non-nuclear or phasing out ones, have interests in next generation nuclear systems. In this framework, materials and material science play a crucial role towards safer, more efficient, more economical and overall more sustainable nuclear energy. This paper proposes a research agenda that combines modern digital technologies with materials science practices to pursue a change of paradigm that promotes innovation, equally serving the different nuclear energy interests and positions throughout Europe. This paper chooses to overview structural and fuel materials used in current generation reactors, as well as their wider spectrum for next generation reactors, summarising the relevant issues. Next, it describes the materials science approaches that are common to any nuclear materials (including classes that are not addressed here, such as concrete, polymers and functional materials), identifying for each of them a research agenda goal. It is concluded that among these goals are the development of structured materials qualification test-beds and materials acceleration platforms (MAPs) for materials that operate under harsh conditions. Another goal is the development of multi-parameter-based approaches for materials health monitoring based on different non-destructive examination and testing (NDE&T) techniques. Hybrid models that suitably combine physics-based and data-driven approaches for materials behaviour prediction can valuably support these developments, together with the creation and population of a centralised, “smart” database for nuclear materials.

The Effect of Annealing Temperature on the Microstructure and Properties of Cr–C–Al Coatings on Zircaloy-4 for Accident-Tolerant Fuel (ATF) Applications

Elemental Cr/C/Al multilayers (stoichiometric ratio: 2:1:1) with and without a Cr overlayer have been synthesized on Zircaloy-4 substrates by magnetron sputtering. The effects of annealing temperatures (400 and 550 °C) on phase/microstructure formation, mechanical properties, and oxidation/corrosion performance have been comparatively studied. Annealing of the multilayers at 400 °C led to the formation of nanocrystalline composite consisting of intermetallic and binary carbide phases. Single-phase Cr2AlC was obtained after 550 °C annealing, but with microcracking of the coatings. Both annealed coatings displayed similar mechanical properties, high-temperature oxidation, and hydrothermal corrosion mechanisms. The composite coatings annealed at 400 °C significantly enhance the high-temperature oxidation resistance (α-Al2O3 scale growth) and hydrothermal corrosion (Cr2O3 passivation layer formation) of a Zircaloy-4 substrate without coating microcracking and delamination. Nanocomposite CrCAl-based coatings are promising candidates for coated ATF applications with acceptable processing temperatures and excellent oxidation/corrosion resistances for a zirconium alloy substrate.

Irradiation stability and induced ferromagnetism in a nanocrystalline CoCrCuFeNi highly-concentrated alloy

In the field of radiation damage of crystalline solids, new highly-concentrated alloys (HCAs) are now considered to be suitable candidate materials for next generation fission/fusion reactors due to recently recorded outstanding radiation tolerance. Despite the preliminarily reported extraordinary properties, the mechanisms of degradation, phase instabilities and decomposition of HCAs are still largely unexplored fields of research. Herein, we investigate the response of a nanocrystalline CoCrCuFeNi HCA to thermal annealing and heavy ion irradiation in the temperature range from 293 to 773 K with the objective to analyze the stability of the nanocrystalline HCA in extreme conditions. The results led to the identification of two regimes of response to irradiation: (i) in which the alloy was observed to be tolerant under extreme irradiation conditions and (ii) in which the alloy is subject to matrix phase instabilities. The formation of FeCo monodomain nanoparticles under these conditions is also reported and a differential phase contrast study in the analytical electron-microscope is carried out to qualitatively probe its magnetic properties.

Electrocatalytic Glycerol Oxidation with Concurrent Hydrogen Evolution Utilizing an Efficient MoOx /Pt Catalyst

Glycerol electrolysis affords a green and energetically favorable route for the production of value-added chemicals at the anode and H₂ production in parallel at the cathode. Here, a facile method for trapping Pt nanoparticles at oxygen vacancies of molybdenum oxide (MoO_x ) nanosheets, yielding a high-performance MoO_x /Pt composite electrocatalyst for both the glycerol oxidation reaction (GOR) and the hydrogen evolution reaction (HER) in alkaline electrolytes, is reported. Combined electrochemical experiments and theoretical calculations reveal the important role of MoO_x nanosheets for the adsorption of glycerol molecules in GOR and the dissociation of water molecules in HER, as well as the strong electronic interaction with Pt. The MoO_x /Pt composite thus significantly enhances the specific mass activity of Pt and the kinetics for both reactions. With MoO_x /Pt electrodes serving as both cathode and anode, two-electrode glycerol electrolysis is achieved at a cell voltage of 0.70 V to reach a current density of 10 mA cm^-2 , which is 0.90 V less than that required for water electrolysis.