Designing interphases for practical aqueous zinc flow batteries with high power density and high areal capacity

Liquid metal anode enables zinc-based flow batteries with ultrahigh areal capacity and ultralong duration

Zinc-based flow batteries (Zn-FBs) are promising candidates for large-scale energy storage because of their intrinsic safety and high energy density. Unlike that conventional flow batteries operate on the basis of liquid-liquid conversions, the Zn anode in Zn-FBs adopts a solid-liquid conversion reaction, presenting challenges such as dendrite formation, poor reversibility, and low areal capacity, limiting its long-duration energy storage (LDES) applications. Here, we developed a liquid metal (LM) electrode that evolves the deposition/dissolution reaction of Zn into an alloying/dealloying process within the LM, thereby achieving extraordinary areal capacity and dendrite-free Zn-FBs with outstanding cycling stability. Both Zn-I2 and Zn-Br2 flow batteries using LM electrodes exhibited an ultrahigh areal capacity of 640 milliampere-hours per square centimeter, corresponding to an ultralong discharge duration of ~16 hours, thus exceeding the LDES standard defined by the US Department of Energy. This study breaks the solid-liquid working mode of the Zn anode, offering an effective solution for LDES applications with Zn-FBs.

Tailoring Zn-ion Solvation Structures for Enhanced Durability and Efficiency in Zinc-Bromine Flow Batteries

Aqueous zinc-bromine flow batteries (ZBFBs) are among the most appealing technologies for large-scale stationary energy storage due to their scalability, cost-effectiveness, safety and sustainability. However, their long-term durability is challenged by issues like the hydrogen evolution reaction (HER) and dendritic zinc electroplating. Herein, we address these challenges by reshaping the Zn2+ ion solvation structures in zinc bromide (ZnBr2) aqueous electrolytes using a robust hydrogen bond acceptor as a cosolvent additive. Our findings highlight the critical role of interactions within the first and second Zn2+ solvation shells in determining electrochemical performance. By selectively incorporating a low volume percentage of organic additive into the second coordination shell of Zn2+, we achieve effective proton capture, electrolyte pH stabilization during the Zn0 electroplating, and mitigation of ion transport resistance. This approach prevents the formation of a passivation interphase layer on the electrode surface, which typically occurs with higher additive concentrations, leading to increased interphase resistance and cell polarization. This work opens a new avenue in modulating Zn2+ reactivity and stability through precise solvation structure design, enabling efficient and reversible Zn0/2+ plating/stripping in aqueous electrolytes with suppressed H2 evolution. These findings pave the way for the development of commercially viable, high-performance ZBFBs for energy storage applications.

Distorting Local Structures to Modulate Ligand Fields in Vanadium Oxide for High-Performance Aqueous Zinc-Ion Batteries

Layered hydrate vanadates are promising cathode materials for aqueous zinc-ion batteries (AZIBs). Various intercalants have been preinserted into the interplanar space of hydrate vanadates with significantly enhanced kinetics and stabilized structures. However, such an enhancement is induced by various intercalants, and the relationship between the property enhancement and the type of intercalant still needs to be revealed. In this work, the distortion of octahedra induced by the preintercalation of benzyltrimethylammonium (BTA+) cations into hydrate vanadium pentoxide (V2O5·nH2O, VOH) and the change in ligand field are studied using synchrotron X-ray pair distribution function (PDF) and X-ray absorption fine structure (XAFS). Variations in the local coordination of vanadium alter the ligand field, decreasing the energy of the lowest unoccupied orbitals (e*), which leads to an increased electrochemical potential. Additionally, the introduced BTA+ facilitates fast ion diffusion and stabilizes the layer structure. A cathode with a distorted local structure delivers a specific capacity of 408 mAh/g at 0.5 A/g, with a capacity retention of 95% after 3000 cycles at 8 A/g.

Interface regulation and electrolyte design strategies for zinc anodes in high-performance zinc metal batteries

Rechargeable zinc metal batteries (ZMBs) represent a promising solution for large-scale energy storage due to their safety, cost-effectiveness, and high theoretical capacity. However, the development of zinc metal anodes is hindered by challenges such as dendrite formation, hydrogen evolution reaction (HER), and low Coulombic efficiency stemming from undesirable interfacial processes in aqueous electrolytes. This review explores various strategies to enhance zinc anode performance, focusing on artificial SEI, morphology adjustments, electrolyte regulation, and flowing electrolyte. These approaches aim to suppress dendrite growth, mitigate side reactions, and optimize the electric double layer (EDL) and Zn2+ solvation structures. By addressing these interfacial challenges, the insights presented here pave the way for designing high-performance ZMBs, offering directions for future research into scalable and sustainable battery technologies.

Gradient Distribution of Zincophilic Sites for Stable Aqueous Zinc-Based Flow Batteries with High Capacity

Current collectors, as reaction sites, play a crucial role in influencing various electrochemical performances in emerging cost-effective zinc-based flow batteries (Zn-based FBs). 3D carbon felts (CF) are commonly used but lack effectiveness in improving Zn metal plating/stripping. Here, a current collector with gravity-induced gradient copper nanoparticles (CF-G-Cu NPs) is developed, integrating gradient conductivity and zincophilicity to regulate Zn deposition and suppress side reactions. The CF-G-Cu NPs electrode modulates Zn nucleation and growth via the zincophilic Cu/CuZn5 alloy has been confirmed by density functional theory (DFT) calculations. Finite element simulation demonstrates the gradient internal structure effectively optimizes the local electric/current field distribution to regulate the Zn2+ flux, improving bottom-up plating behavior for Zn metal and mitigating top-surface dendrite growth. As a result, Zn-based asymmetrical FBs with CF-G-Cu NPs electrodes achieve an areal capacity of 30 mAh cm-2 over 640 h with Coulombic efficiency of 99.5% at 40 mA cm-2. The integrated Zn-Iodide FBs exhibit a competitive long-term lifespan of 2910 h (5800 cycles) with low energy efficiency decay of 0.062% per cycle and high cumulative capacity of 112800 mAh cm-2 at a high current density of 100 mA cm-2. This gradient distribution strategy offers a simple mode for developing Zn-based FB systems.

Next-Generation Ultrathin Lightweight Electrode for pH-Universal Aqueous Flow Batteries

Aqueous flow batteries (AFBs) are promising long-duration energy storage system owing to intrinsic safety, inherent scalability, and ultralong cycle life. However, due to the thicker (3-5 mm) and heavier (300-600 g m-2) nature, the current used graphite felt (GF) electrodes still limit the volume/weight power density of AFBs. Herein, a lightweight (≈50 g m-2) and ultrathin (≈0.3 mm) carbon microtube electrode (CME) is proposed derived from a scalable one-step carbonization of commercial cotton cloth. The unique loose woven structure composed of carbon microtube endows CME with excellent conductivity, abundant active sites, and enhanced electrolyte transport performance, thereby significantly reducing polarization in working AFBs. As a consequence, CME demonstrates excellent cycling performance in pH-universal AFBs, including acidic vanadium flow battery (maximum power density of 632.2 mW cm-2), neutral Zn-I2 flow battery (750 cycles with average Coulombic efficiency of 99.6%), and alkaline Zn-Fe flow battery (energy efficiency over 70% at 200 mA cm-2). More importantly, the estimated price of CME is only 5% of GF (≈3 vs ≈60 $ m-2). Therefore, it is reasonably anticipated that the lightweight and ultrathin CME may emerge as the next generation electrode for AFBs.

The multifunctional use of an aqueous battery for a high capacity jellyfish robot

The batteries that power untethered underwater vehicles (UUVs) serve a single purpose: to provide energy to electronics and motors; the more energy required, the bigger the robot must be to accommodate space for more energy storage. By choosing batteries composed primarily of liquid media [e.g., redox flow batteries (RFBs)], the increased weight can be better distributed for improved capacity with reduced inertial moment. Here, we formed an RFB into the shape of a jellyfish, using two redox chemistries and architectures: (i) a secondary ZnBr2 battery and (ii) a hybrid primary/secondary ZnI2 battery. A UUV was able to be powered solely by RFBs with increased volumetric (Q ~ 11 ampere-hours per liter) and areal (108 milliampere-hours per square centimeter) energy density, resulting in a long operational lifetime (T ~ 1.5 hours) for UUVs composed of primarily electrochemically energy-dense liquid (~90% of the robot's weight).

Regulating the solvation structure of Zn2+ via glycine enables a long-cycling neutral zinc-ferricyanide flow battery

Zinc-based flow batteries hold potential promise for extensive energy storage on a large scale owing to their high energy density and low cost. However, their widespread implementation is impeded by challenges associated with zinc (Zn) dendrites and side reactions like the hydrogen evolution reaction on the anode. Theoretical calculations have confirmed that glycine (Gly) has the ability to coordinate with Zn2+, displacing H2O molecules in the solvation shell, thereby restoring the solvation structure of Zn2+ and promoting the release of reactive Zn2+ during plating/stripping processes. As a result, the incorporation of Gly into the anolyte of a neutral zinc-ferricyanide (Zn/Fe) flow battery (ZIFB) effectively inhibits the formation of Zn dendrites and impedes side reactions, leading to highly reversible and stable Zn plating/stripping reactions. A Zn||Zn symmetric flow battery utilizing Gly in the anolyte demonstrated extended cycling durability, lasting over 550 h at a current density of 30 mA cm-2, in contrast to the failure of a Gly-free anolyte system after 150 h. Notably, this approach facilitates a neutral ZIFB achieving an impressive energy efficiency exceeding 70 %, even at a high current density of 70 mA cm-2, with a cycle lifespan exceeding 800 h (33 days) at a current density of 30 mA cm-2. Conversely, the neutral ZIFB lacking Gly showed a significantly shorter cycle life of only 260 h under identical operational conditions (30 mA cm-2). Due to the economic benefits of Gly and the proposed user-friendly route, this strategy demonstrates great potential for promoting the widespread adoption of zinc-based flow batteries with improved performance for practical use.

Resilient and Reversible Phosphotungstic Acid Passivated Zinc Anode

Aqueous zinc ion batteries (ZIBs) present a compelling solution for grid-scale energy storage, which is crucial for integrating renewable energy resources into the electric infrastructure. The cycling stability of ZIBs hinges on the electrochemical reversibility of the zinc anode, which is often compromised by corrosion and dendritic zinc deposition. Here, we present a straightforward surface passivation strategy that significantly enhances the cycling stability of zinc anodes. By immersing zinc in a solution of phosphotungstic acid, we promoted the dominance of the 002 plane of zinc's hexagonal structure. This process facilitates the creation of a uniform nucleation and protective layer on the native zinc surface, resulting in a more uniform plating-stripping process and increased corrosion resistance. In symmetric cells, the passivated zinc exhibits a capacity retention of 68.7% after 1000 cycles at a current density of 1.0 Ag1-, whereas untreated zinc anodes retain only 7.4% of capacity under identical conditions. In full cell zinc iodine batteries employing the passivated zinc anode, over 1000 stable charge-discharge cycles were achieved at a current density of 20 mA cm-2, with approximately 96% Coulombic efficiency (CE), 86% voltage efficiency (VE), and 82% energy efficiency (EE). This study demonstrates a promising pathway for the construction and upscaling of flow batteries with high capacity and low cost.

Enhancing Proton Co-Intercalation in Iron Ion Batteries Cathodes for Increased Capacity

Recently, aqueous iron ion batteries (AIIBs) using iron metal anodes have gained traction in the battery community as low-cost and sustainable solutions for green energy storage. However, the development of AIIBs is significantly hindered by the limited capacity of existing cathode materials and the poor intercalation kinetic of Fe2+. Herein, we propose a H+ and Fe2+ co-intercalation electrochemistry in AIIBs to boost the capacity and rate capability of cathode materials such as iron hexacyanoferrate (FeHCF) and Na4Fe3(PO4)2(P2O7) (NFPP). This is achieved through an electrochemical activation step during which a FeOOH nanowire layer is formed in situ on the cathode. This layer facilitates H+ co-intercalation in AIIBs, resulting in a high specific capacity of 151 mAh g-1 and 93% capacity retention over 500 cycles for activated FeHCF cathodes. We found that this activation process can also be applied to other cathode chemistries, such as NFPP, where we found that the cathode capacity is doubled as a result of this process. Overall, the proposed H+/Fe2+ co-insertion electrochemistry expands the range of applications for AIBBs, in particular as a sustainable solution for storing renewable energy.

Tin Hybrid Flow Batteries with Ultrahigh Areal Capacities Enabled by Double Gradients

Tin-based hybrid flow batteries have demonstrated dendrite-free morphology and superior performance in terms of cycle life and energy density. However, the quick accumulation of electrodeposits near the electrode/membrane interface blocks the ion transport pathway during the charging of the battery, resulting to a very limited areal capacity (especially at high current density) that significantly hinders its deployment in long-duration storage applications. Herein, a conductivity-activity dual-gradient design is disclosed by electrically passivating the carbon felt near the membrane/electrode interface and chemically activating the carbon felt near the electrode/current collector interface. In consequence, the tin metals are preferentially plated at the region near electrode/current collector, preventing the ion transport pathway from being easily blocked. The resultant gradient electrode demonstrated an unprecedentedly high areal capacity of 268 mAh cm-2 at a current density of as high as 80 mA cm-2. Numerical modeling and experimental characterizations show that the dual-gradient electrode differs from conventional electrodes with regard to their reaction current density distribution and electrodeposit distribution during charging. This work demonstrates a new design strategy of 3D electrodes for hybrid flow batteries to induce a desirable distribution of electrodeposits and achieve a high areal capacity at commercially relevant current densities.

Engineering Covalent Organic Frameworks Toward Advanced Zinc-Based Batteries

Zinc-based batteries (ZBBs) have demonstrated considerable potential among secondary batteries, attributing to their advantages including good safety, environmental friendliness, and high energy density. However, ZBBs still suffer from issues such as the formation of zinc dendrites, occurrence of side reactions, retardation of reaction kinetics, and shuttle effects, posing a great challenge for practical applications. As promising porous materials, covalent organic frameworks (COFs) and their derivatives have rigid skeletons, ordered structures, and permanent porosity, which endow them with great potential for application in ZBBs. This review, therefore, provides a systematic overview detailing on COFs structure pertaining to electrochemical performance of ZBBs, following an in depth discussion of the challenges faced by ZBBs, which includes dendrites and side reactions at the anode, as well as dissolution, structural change, slow kinetics, and shuttle effect at the cathode. Then, the structural advantages of COF-correlated materials and their roles in various ZBBs are highlighted. Finally, the challenges of COF-correlated materials in ZBBs are outlined and an outlook on the future development of COF-correlated materials for ZBBs is provided. The review would serve as a valuable reference for further research into the utilization of COF-correlated materials in ZBBs.

Multiple Cations Nanoconfinement in Ultrathin V2O5 Nanosheets Enables Ultrafast Ion Diffusion Kinetics Toward High-performance Zinc Ion Battery

Nanoconfinement of cations in layered oxide cathode is an important approach to realize advanced zinc ion storage performance. However, thus far, the conventional hydrothermal/solvothermal route for this nanoconfinement has been restricted to its uncontrollable phase structure and the difficulty on the multiple cation co-confinement simultaneously. Herein, this work reports a general, supramolecular self-assembly of ultrathin V2O5 nanosheets using various unitary cations including Na+, K+, Mg2+, Ca2+, Zn2+, Al3+, NH4 +, and multiple cations (NH4 + + Na+, NH4 + + Na+ + Ca2+, NH4 + + Na+ + Ca2+ +Mg2+). The unitary cation confinement results in a remarkable increase in the specific capacity and Zn-ion diffusion kinetics, and the multiple cation confinement gives rise to superior structural and cycling stability by multiple cation synergetic pillaring effect. The optimized diffusion coefficient of Zn-ion (7.5 × 10-8 cm2 s-1) in this assembly series surpasses most of the V-based cathodes reported up to date. The work develops a novel multiple-cations nanoconfinement strategy toward high-performance cathode for aqueous battery. It also provides new insights into the guest cation regulation of zinc-ion diffusion kinetics through a general, supramolecular assembly pathway.

Achievement of Efficient and Stable Nonflow Zinc-Bromine Batteries Assisted by Rational Decoration upon the Two Electrodes

Aqueous zinc-bromine batteries (ZBBs) are highly promising because of the advantages of safety and cost. Compared with flow ZBBs, static ones without the assistance of pumping and tank components possess decreased cost and increased energy density and efficiency. Yet, the issues of Zn dendrites and shuttle effect of polybromide ions (Brn-) are more serious in nonflow ZBBs. Meanwhile, the hydrogen evolution reaction (HER) and the sluggish kinetics of the Br2/Br- couple are also in-negligible. Herein, a compressive approach, the cation-exchange membrane (CEM) coating on Zn anodes and N-defect decoration toward carbon felt cathodes, is developed. The CEM with cation-only function can inhibit the formation of Zn dendrites via tuning the Zn2+ flow at the interface, block the noncationic substances, and hence prevent the shuttle of Br2/Brn- and the water decomposition-concerned HER. The optimized nonflow ZBBs can deliver high Coulombic, voltage, and energy efficiencies of 94.1, 92.8, and 87.4%, respectively, which can be well remained in 1000 cycles. Meanwhile, the output voltage is as high as 1.7 V at 10 mA cm-2 with a high areal capacity of 2 mA h cm-2, and a LED with a rated voltage of 1.6 V can be powered successfully, exhibiting high application value.

Rechargeable Aqueous Zinc-Halogen Batteries: Fundamental Mechanisms, Research Issues, and Future Perspectives

Aqueous zinc-halogen batteries (AZHBs) have emerged as promising candidates for energy storage applications due to their high security features and low cost. However, several challenges including natural subliming, sluggish reaction kinetics, and shuttle effect of halogens, as well as dendrite growth of the zinc (Zn) anode, have hindered their large-scale commercialization. In this review, first the fundamental mechanisms and scientific issues associated with AZHBs are summarized. Then the research issues and progresses related to the cathode, separator, anode, and electrolyte are discussed. Additionally, emerging research opportunities in this field is explored. Finally, ideas and prospects for the future development of AZHBs are presented. The objective of this review is to stimulate further exploration, foster the advancement of AZHBs, and contribute to the diversified development of electrochemical energy storage.

Enabling Long-Life Aqueous Organic Redox Flow Batteries with a Highly Stable, Low Redox Potential Phenazine Anolyte

Aqueous organic redox flow batteries (AORFBs) are considered a promising energy storage technology due to the sustainability and designability of organic active molecules. Despite this, most of AORFBs suffer from limited stability and low voltage because of the chemical instability and high redox potential of organic molecules in anolyte. Herein, we propose a new phenazine derivative, 4,4'-(phenazine-2,3-diylbis(oxy))dibutyric acid (2,3-O-DBAP), as a water-soluble and chemically stable anodic active molecules. By combining calculations and experiments, we demonstrate that 2,3-O-DBAP exhibits a higher solubility, a lower redox potential (-0.699 V vs SHE), and greater chemical stability than other O-DBAP isomers. Then, we demonstrate a long-lasting flow cell with an average discharge voltage of 1.12 V, a low fade rate of 0.0127%, and a lifespan of 62 days at pH 14 using 2,3-O-DBAP paired with ferri/ferrocyanide. The negligible self-discharge behavior also verifies the high stability of 2,3-O-DBAP. These results highlight the importance of molecular engineering for AORFBs.

Homogenizing Zn Deposition in Hierarchical Nanoporous Cu for a High-Current, High Areal-Capacity Zn Flow Battery

A Zn anode can offset the low energy density of a flow battery for a balanced approach toward electricity storage. Yet, when targeting inexpensive, long-duration storage, the battery demands a thick Zn deposit in a porous framework, whose heterogeneity triggers frequent dendrite formation and jeopardizes the stability of the battery. Here, Cu foam is transferred into a hierarchical nanoporous electrode to homogenize the deposition. It begins with alloying the foam with Zn to form Cu5 Zn8 , whose depth is controlled to retain the large pores for a hydraulic permeability ≈10-11  m2 . Dealloying follows to create nanoscale pores and abundant fine pits below 10 nm, where Zn can nucleate preferentially due to the Gibbs-Thomson effect, as supported by a density functional theory simulation. Morphological evolution monitored by in situ microscopy confirms uniform Zn deposition. The electrode delivers 200 h of stable cycles in a Zn-I2 flow battery at 60 mAh cm-2 and 60 mA cm-2 , performance that meets practical demands.

Nonepitaxial Electrodeposition of (002)-Textured Zn Anode on Textureless Substrates for Dendrite-Free and Hydrogen Evolution-Suppressed Zn Batteries

Nontoxic and safe aqueous Zn batteries are largely restricted by the detrimental dendrite growth and hydrogen evolution of Zn metal anode. The (002)-textured Zn electrodeposition, demonstrated as an effective approach for solving these issues, is nevertheless achieved mainly by epitaxial or hetero-epitaxial deposition of Zn on pre-textured substrates. Herein, the electrodeposition of (002)-textured and compact Zn on textureless substrates (commercial Zn, Cu, and Ti foils) at a medium-high galvanostatic current density is reported. According to the systematic investigations on Zn nucleation and growth behaviors, this is ascribed to two reasons: i) the promoted nonepitaxial nucleation of fine horizontal (002) nuclei at increased overpotential and ii) the competitive growth advantages of (002)-orientated nuclei. The resulting freestanding (002)-textured Zn film exhibits significantly suppressed hydrogen evolution and prolonged Zn plating-stripping cycling life, achieving over 2100 mAh cm^-2 cumulative capacity under a current density of 10 mA cm^-2 and a high depth of discharge (DOD) of 45.5%. Therefore, this study provides both fundamental and practical insights into long-life Zn metal batteries.

3D Carbon Nanonetwork Coated Composite Electrode with Multi-Heteroatom Doping for High-Rate Vanadium Redox Flow Batteries

With the advantages of benign mechanical property, electrochemical stability, and low cost, graphite fibers (GFs) have been widely used as electrodes for vanadium redox flow batteries (VRFBs). However, GFs usually possess inferior electrochemical activity and ion diffusion kinetics for electrode reaction, vastly limiting their application in VRFBs. Here, a 3D carbon nanonetwork coated GFs with multi-heteroatom doping was constructed for application in VRFBs via low temperature polymerization between linear polymer monomer and phytic acid, and subsequent carbonization (900 °C) on the GFs (GF@PCNs-900). Benefiting from the 3D structural features and multi-heteroatom doping (O, N and P), the composite electrode displayed sufficient diffusion of vanadium ions, rapid electron conduction, and highly enhanced electrochemical activity of reactive site on the electrodes. As a result, the GF@PCNs-900 delivered a high discharge capacity of 21 Ah L-1 and energy efficiency of above 70% with extraordinary stability during 200 cycles at 200 mA cm-2. Even at a huge current density of 400 mA cm-2, the GF@PCNs-900 still maintained a discharge capacity of 5.0 Ah L-1, indicating an excellent rate of performance for VRFBs. Such design strategy opens up a clear view for further development of energy storage field.