X-crossing pneumatic artificial muscles

Embedded Conductive Fiber for Pumpless Liquid-Gas Phase Transition Soft Actuation

Soft pneumatic actuators are widely used in diverse robotic applications due to their dexterous deformation and conspicuous performance. However, the control and operation of these actuators were restricted by bulky, noisy, and vibrating pneumatic systems. This work introduces a pumpless pneumatic actuator design based on liquid-gas phase transition, named electroconductive fiber-reinforced phase transition actuators (E-FPTAs). Conductive fibers are embedded into the elastomer matrix as flexible heating circuits and morphing programming elements. The E-FPTA generates a high actuation strain of 120% with a low power input of 12 W, showing comparable performance to pump-driven pneumatic actuators. By mechanically programming fiber patterns, the motion type of the E-FPTA can be changed to extending, contracting, twisting, bending, and helical motion, which can be applied for various application scenarios. The E-FPTA is integrated into an octopus-inspired soft gripper and demonstrates multimode grasping in diverse objects. A pumpless robotic glove with eight independent finger joint motions without any pneumatic components is also prototyped. The E-FPTA combines the large deformation of soft pneumatic actuators and the concise structures of the electroactive polymer actuator, which provides a design insight for soft actuations.

Empowering artificial muscles with intelligence: recent advancements in materials, designs, and manufacturing

Drawing on foundational knowledge of the structure and function of biological muscles, artificial muscles have made remarkable strides over the past decade, achieving performance levels comparable to those of their natural counterparts. However, they still fall short in their lack of inherent intelligence to autonomously adapt to complex and dynamic environments. Consequently, the next frontier for artificial muscles lies in endowing them with advanced intelligence. Herein, recent works aimed at augmenting intelligence in artificial muscles are summarized, focusing on advancements in functional materials, structural designs, and manufacturing techniques. This review emphasizes memory-based intelligence, enabling artificial muscles to execute a range of pre-programmed movements and refresh stored actuation states in response to changing conditions, as well as sensory-based intelligence, which allows them to perceive and respond to environmental changes through sensory feedback. Furthermore, recent applications benefiting from intelligent artificial muscles, including adaptable robotics, biomedical devices, and wearables, are discussed. Finally, we address the remaining challenges in scalability, dynamic reprogramming, and the integration of multi-functional capabilities and discuss future perspectives of augmented intelligent artificial muscles to support further advancements in the field.

Shape morphing of soft robotics by pneumatic torsion strip braiding

Shape morphing technologies are significant in soft robotic applications. To this end, we introduce a new shape morphing approach using pneumatic torsion strips, inspired by the shape of a Möbius strip. A pneumatic torsion strip is simply formed by bending and twisting a ribbon of bladder. When locating a pneumatic torsion strip on a braided soft body, its intrinsic elastic energy always tends to bend the soft body. Meanwhile, its elastic energy is adjustable and correlated with the geometry and internal-pressure dependent material properties. Compared with common strain-mismatch based morphing methods, pneumatic torsion strips directly exert bending torque to the soft body without generating in-plane strain and affecting rigidity. As such, the local bending of a soft body over a large curvature range at almost any position can be realized through pneumatic torsion strips. A mathematical model describing the geometry and elastic energy of a pneumatic torsion strip is also established to explain its basic shape morphing mechanism. Finally, we provide several case studies to illustrate their performance and advantages in practical shape morphing applications, such as a 2 kg meter-scale transformable carpet that can curl like plant tendrils.

Integrated thermal management-sensing-actuation functional artificial muscles

Electrothermal-driven polymer fiber-based artificial muscles with helical or twisted structures are promising due to their low cost and high energy density output. However, the current cooling methods for these muscles, such as natural cooling or cold-liquid baths, limit their actuation frequency, especially for large-diameter artificial muscles, posing a technical barrier to their broader application. In this study, we developed an advanced tubular fluidic pump by introducing carbon nanotube electrodes, achieving pumping capabilities over 2 times that of conventional electrodes. We integrated this pump with tubular fiber artificial muscles, creating fluid pump-cooled electrothermal artificial muscle systems with parallel and series configurations. This integration reduced cooling time to about one-ninth of the original and increased mechanical energy output power density by 3 times, expanding the effective actuation frequency range by 3.5 times. Additionally, to effective control artificial muscle actuation, we incorporated a resistive sensing layer directly onto the surface of the artificial muscles, enabling position monitoring. On the application front, we demonstrated the potential of these artificial muscles in thermally responsive functional composite materials, deformable mechanical components, and bionic origami wrist joints.

A non-electrical pneumatic hybrid oscillator for high-frequency multimodal robotic locomotion

Pneumatic oscillators, incorporating soft non-electrical logic gates, offer an efficient means of actuating robots to perform tasks in extreme environments. However, the current design paradigms for these devices typically feature uniform structures with low rigidity, which restricts their oscillation frequency and limits their functions. Here, we present a pneumatic hybrid oscillator that integrates a snap-through buckling beam, fabric chambers, and a switch valve into its hybrid architecture. This design creates a stiffness gradient through a soft-elastic-rigid coupling mechanism, which substantially boosts the oscillator's frequency and broadens its versatility in robotic applications. Leveraging the characteristic capabilities of the oscillator, three distinct robots are developed, including a bionic jumping robot with high motion speed, a crawling robot with a pre-programmed logic gait, and a swimming robot with adjustable motion patterns. This work provides an effective design paradigm in robotics, enabling autonomous and efficient execution of complex, high-performance tasks, without relying on electronic control systems.

Soft multifunctional bistable fabric mechanism for electronics-free autonomous robots

Pneumatic soft robots are promising in diverse applications while they typically require additional electronics or components for pressure control. Fusing pneumatic actuation and control capabilities into a simple soft module remains challenging. Here, we present a class of bistable fabric mechanisms (BFMs) that merge soft bistable actuators and valves for electronics-free autonomous robots. The BFMs comprise two bonding fabric chambers with embedded tubes, where the straightening of one chamber compels the other to buckle for the bistability of the structure and the switching of the tube kinking. Our BFMs can facilitate fast bending actuation (more than 1166° s-1), on/off and continuous pressure regulation, pneumatic logic computations, and autonomous oscillating actuation (up to 4.6 Hz). We further demonstrate the capabilities of BFMs for diverse robotic applications powered by one constant-pressure air supply: a soft gripper for dynamic grasping and a soft crawler for autonomous jumping. Our BFM development showcases unique features and huge potential in advancing entirely soft, electronics-free autonomous robots.

Tri-Prism Origami Enabled Soft Modular Actuator for Reconfigurable Robots

Soft actuators hold great potential for applications in surgical operations, robotic manipulation, and prosthetic devices. However, they are limited by their structures, materials, and actuation methods, resulting in disadvantages in output force and dynamic response. This article introduces a soft pneumatic actuator capable of bending based on triangular prism origami. The origami creases are crafted by utilizing fabrics to gain swift response and fatigue-resistant properties. By connecting two actuators in series, combined motions including extension and diversified compound bending can be achieved, facilitating control in complex scenarios. After modularizing the soft actuator via mortise and tenon structures, several actuators can be programmed to execute a variety of intricate tasks by adjusting the timing sequences of their contraction and expansion. We showcase its applications in reconfigurable robots, and the results confirm that such a design is adequate for flexibly performing tasks such as soft gripping, navigational movement, and obstacle avoidance. These findings highlight the significance of our actuator in developing soft robots for versatile tasks.

3D Printed Multi-Cavity Soft Actuator with Integrated Motion and Sensing Functionalities via Bio-Inspired Interweaving Foldable Endomysium

The human muscle bundle generates versatile movements with synchronous neurosensory, enabling human to undertake complex tasks, which inspires researches into functional integration of motions and sensing in actuators for robots. Although soft actuators have developed diverse motion capabilities utilizing the inherent compliance, the simultaneous-sensing approaches typically involve adding sensing components or embedding certain-signal-field substrates, resulting in structural complexity and discrepant deformations between the actuation parts with high-dimensional motions and the sensing parts with heterogeneous stiffnesses. Inspired by the muscle-bundle multifiber mechanism, a multicavity functional integration (McFI) approach is proposed for soft pneumatic actuators to simultaneously realize multidimensional motions and sensing by separating and coordinating active and passive cavities. A bio-inspired interweaving foldable endomysium (BIFE) is introduced to construct and reinforce the multicavity chamber with optimized purposive foldability, enabling 3D printing single-material fabrication. Performing elongation, contraction, and bidirectional bending, the McFI actuator senses its spatial position, orientation, and axial force, based on the kinematic and sensing models built on multi-cavity pressures. Two McFI-actuator-driven robots are built: a soft crawling robot with path reconstruction and a narrow-maneuverable soft gripper with object exteroception, validating the practicality in stand-alone use of the actuator and the potential for intelligent soft robotic innovation of the McFI approach.

An agile multimodal microrobot with architected passively morphing wheels

Multimodal microrobots are of growing interest due to their capabilities to navigate diverse terrains, with promising applications in inspection, exploration, and biomedicine. Despite remarkable progress, it remains challenging to combine the attributes of excellent maneuverability, low power consumption, and high robustness in a single multimodal microrobot. We propose an architected design of a passively morphing wheel that can be stabilized at distinct geometric configurations, relying on asymmetric bending stiffness of bioinspired tentacle structures. By integrating such wheels with electromagnetic motors and a flexible body, we develop a highly compact, lightweight, multimodal microrobot (length ~32 mm and mass ~4.74 g) with three locomotion gaits. It has high motion speed (~21.2 BL/s), excellent agility (relative centripetal acceleration, ~206.9 BL/s2), low power consumption (cost of transport, ~89), high robustness, and strong terrain adaptabilities. Integration of batteries and a wireless control module enables developments of an untethered microrobot that maintains high motion speed and excellent agility, with capabilities of traveling in hybrid terrains.

A Pneumatic Flexible Linear Actuator Inspired by Snake Swallowing

Soft robots spark a revolution in human-machine interaction. However, developing high-performance soft actuators remains challenging due to trade-offs among output force, driving distance, control precision, safety, and compliance. Here, addressing the lack of long-distance, high-precision flexible linear actuators, an innovative pneumatic flexible linear actuator (PFLA) is introduced, inspired by the smooth and controlled process observed in snakes ingesting sizable food, such as eggs. This PFLA combines a soft tube, emulating the snake's body cavity, with a pneumatically driven piston. Through the joint modulation of moving resistance and driving force by pneumatic pressure, the PFLA exhibits exceptional motion control capabilities, including self-holding without pressure supply, smooth low-speed motion (down to 0.004 m s-1), high-speed motion (up to 5.6 m s-1) with low air pressure demand, and a self-protection mechanism. Highlighting its adaptability and versatility, the PFLA finds applications in various settings, including a wearable assistive devices, a manipulator capable of precise path tracking and positioning, and rapid transportation in diverse environments for pipeline inspection and firefighting. This PFLA combines biomimetic principles with sophisticated fluidic actuation to achieve long-distance, flexible, precise, and safe actuation, offering a more adaptive solution for force/motion transmission, particularly in challenging environments.

Fast, variable stiffness-induced braided coiled artificial muscles

Biomimetic actuation technologies with high muscle strokes, cycle rates, and work capacities are necessary for robotic systems. We present a muscle type that operates based on changes in muscle stiffness caused by volume expansion. This muscle is created by coiling a mechanically strong braid, in which an elastomer hollow tube is adhesively attached inside. We show that the muscle reversibly contracts by 47.3% when driven by an oscillating input air pressure of 120 kilopascals at 10 Hz. It generates a maximum power density of 3.0 W/g and demonstrates a mechanical contractile efficiency of 74%. The muscle's low-pressure operation allowed for portable, thermal pneumatical actuation. Moreover, the muscle demonstrated bipolar actuation, wherein internal pressure leads to muscle length expansion if the initial muscle length is compressed and contraction if the muscle is not compressed. Modeling indicates that muscle expansion significantly alters its stiffness, which causes muscle actuation. We demonstrate the utility of BCMs for fast running and climbing robots.

Programmable Chemical Reactions Enable Ultrastrong Soft Pneumatic Actuation

Soft pneumatic actuation is widely used in wearable devices, soft robots, artificial muscles, and surgery machines. However, generating high-pressure gases in a soft, controllable, and portable way remains a substantial challenge. Here, a class of programmable chemical reactions that can be used to controllably generate gases with a maximum pressure output of nearly 6 MPa is reported. It is proposed to realize the programmability of the chemical reaction process using thermoelectric material with programmable electric current and employing preprogrammed reversible chemical reactants. The programmable chemical reactions as soft pneumatic actuation can be operated independently as miniature gas sources (∼20-100 g) or combined with arbitrary physical structures to make self-contained machines, capable of generating unprecedented pressures of nearly 6 MPa or forces of about 18 kN in a controllable, portable, and silent manner. Striking demonstrations of breaking a brick, a marble, and concrete blocks, raising a sightseeing car, and successful applications in artificial muscles and soft assistive wearables illustrate tremendous application prospects of soft pneumatic actuation via programmable chemical reactions. The study establishes a new paradigm toward ultrastrong soft pneumatic actuation.

Active Fabrics With Controllable Stiffness for Robotic Assistive Interfaces

Assistive interfaces enable collaborative interactions between humans and robots. In contrast to traditional rigid devices, conformable fabrics with tunable mechanical properties have emerged as compelling alternatives. However, existing assistive fabrics actuated by fluidic or thermal stimuli struggle to adapt to complex body contours and are hindered by challenges such as large volumes after actuation and slow response rates. To overcome these limitations, inspiration is drawn from biological protective organisms combining hard and soft phases, and active assistive fabrics consisting of architectured rigid tiles interconnected with flexible actuated fibers are proposed. Through programmable tessellation of target body shapes into architectured tiles and controlling their interactions by the actuated fibers, the active fabrics can rapidly transition between soft compliant configurations and rigid states conformable to the body (>350 times stiffness change) while minimizing the device volume after actuation. The versatility of these active fabrics is demonstrated as exosuits for tremor suppression and lifting assistance, as body armors for impact mitigation, and integration with electrothermal actuators for smart actuation with convenient folding capabilities. This work offers a practical framework for designing customizable active fabrics with shape adaptivity and controllable stiffness, suitable for applications in wearable exosuits, haptic devices, and medical rehabilitation systems.

Design and Scalable Fast Fabrication of Biaxial Fabric Pouch Motors for Soft Robotic Artificial Muscle Applications

Soft pouch motors, engineered to mimic the natural movements of skeletal muscles, play a crucial role in advancing robotics and exoskeleton development. However, the fabrication techniques often involve multistage processes; they lack soft sensing capabilities and are sensitive to cutting and damage. This work introduces a new textile‐based pouch motors with the capacity for biaxial actuation and capacitive sensory functions, achieved through the application of computerized knitting technology using ultrahigh molecular weight polyethylene yarn (Spectra) and conductive silver yarns. This method enables the rapid and scalable mass fabrication of robust pouch motors. The resulting pouch motors exhibit maximum lifting capacity of 10 kg, maximum contraction of 53.3% along the y‐axis, and transverse extension of 41.18% along the x‐axis at 50 kPa pressure. Finite element analysis closely matches the experimental data. The capacitance signals in relation to contraction motion are well suited for detecting air pressure levels and hold promise for applications requiring robotic control. Notably, it effectively elevates an ankle joint simulator at a 20° angle, highlighting its potential for applications such assisting individuals with foot drop. This study presents a practical demonstration of the soft ankle exosuit designed to provide lifting support for individuals facing this mobility challenge.

Soft Actuator with Biomass Porous Electrode: A Strategy for Lowering Voltage and Enhancing Durability

Electroactive artificial muscles with deformability have attracted widespread interest in the field of soft robotics. However, the design of artificial muscles with low-driven voltage and operational durability remains challenging. Herein, novel biomass porous carbon (BPC) electrodes are proposed. The nanoporous BPC enables the electrode to provide exposed active surfaces for charge transfer and unimpeded channels for ion migration, thus decreasing the driving voltage, enhancing time durability, and maintaining the actuation performances simultaneously. The proposed actuator exhibits a high displacement of 13.6 mm (bending strain of 0.54%) under 0.5 V and long-term durability of 99.3% retention after 550,000 cycles (∼13 days) without breaks. Further, the actuators are integrated to perform soft touch on a smartphone and demonstrated as bioinspired robots, including a bionic butterfly and a crawling robot (moving speed = 0.08 BL s-1). This strategy provides new insight into the design and fabrication of high-performance electroactive soft actuators with great application potential.

Novel Acid-Driven Bioinspired Self-Resettable Bilayer Hydrogel Actuator Mimicking Natural Muscles

Soft robots have great potential applications in manufacturing, disaster rescue, medical treatment, etc. Artificial muscle is one of the most important components of a soft robot. In previous years, hydrogel actuators that can be controllably deformed by the stimuli of external signals have been developed as good candidates for muscle-like materials. In this article, we successfully prepared a chemical fuel-driven self-resettable bilayer hydrogel actuator mimicking natural muscles with the aid of a new negative feedback reaction network. The actuator can temporarily deform upon the addition of H+ (chemical fuel). Subsequently, H+ accelerated the reaction between BrO3- and Fe(CN)64-, which consume H+. It resulted in the spontaneous recovery of the pH as well as the shape of the actuator. Such an actuator exhibits a great similarity with natural muscles in actuation mechanisms and automaticity in the manipulation compared to the widely reported stimuli-responsive hydrogel actuators. This illustrates that fuel-driven self-resettable hydrogel is a promising dynamic material for mimicking the functions of living creatures.

Bioinspired Stimuli-Responsive Materials for Soft Actuators

Biological species can walk, swim, fly, jump, and climb with fast response speeds and motion complexity. These remarkable functions are accomplished by means of soft actuation organisms, which are commonly composed of muscle tissue systems. To achieve the creation of their biomimetic artificial counterparts, various biomimetic stimuli-responsive materials have been synthesized and developed in recent decades. They can respond to various external stimuli in the form of structural or morphological transformations by actively or passively converting input energy into mechanical energy. They are the core element of soft actuators for typical smart devices like soft robots, artificial muscles, intelligent sensors and nanogenerators. Significant progress has been made in the development of bioinspired stimuli-responsive materials. However, these materials have not been comprehensively summarized with specific actuation mechanisms in the literature. In this review, we will discuss recent advances in biomimetic stimuli-responsive materials that are instrumental for soft actuators. Firstly, different stimuli-responsive principles for soft actuators are discussed, including fluidic, electrical, thermal, magnetic, light, and chemical stimuli. We further summarize the state-of-the-art stimuli-responsive materials for soft actuators and explore the advantages and disadvantages of using electroactive polymers, magnetic soft composites, photo-thermal responsive polymers, shape memory alloys and other responsive soft materials. Finally, we provide a critical outlook on the field of stimuli-responsive soft actuators and emphasize the challenges in the process of their implementation to various industries.

High-Performance Twisted Nylon Actuators for Soft Robots

Twisted nylon actuators (TNAs) are widely recognized in soft robotics for their excellent load-to-weight ratio and cost-effectiveness. However, their limitations in deformation and output force restrict their ability to support more advanced applications. Here, we report 3 performance-enhancing strategies inspired by the construction process of chromosome, which are validated through 3 novel types of TNAs. First, we design a dual-level helical structure, demonstrating remarkable improvements in the deformation (60.2% vertically and approximately 100% horizontally) and energy storage capability (launching a miniature basketball to 131 cm in height). Second, we present a parallel-twisted method, where the output force of TNAs reaches 11.0 N, achieving 12.1% contraction under a load of 15 N (10,000 times its weight). Additionally, we construct the dual-level helical structure based on parallel-twisted TNAs, resulting in a 439.7% improvement in load capability. We have adopted TNAs for several applications: (a) two bionic elbows capable of rotating and shooting a miniature basketball over 130 cm; (b) a robot that can rapidly jump over 30 cm; and (c) a soft finger that achieves contracting (15.3% contraction under 2 kg load), precise bending (tracking errors less than 2.0%), and twisting motions. This work presents approaches for fabricating high-performance soft actuators and explores the potential applications of these actuators for driving soft robots with multifunctional capabilities.