Ultrathin membranes to sieve gases

Rational design of stable carbon nitride monolayer membranes for highly controllable CO2 capture and separation from CH4 and C2H2

CO2 capture and separation from natural and fuel gas are important industrial issues that refer to the control of CO2 emissions and the purification of target gases. Here, a novel non-planar g-C12N8 monolayer that could be synthesized via the supramolecular self-assembly strategy was identified using DFT calculations. The cohesive energy, phonon spectrum, BOMD, and mechanical stability criteria confirm the stability of the g-C12N8 monolayer. Our DFT calculations and MD simulations designate the g-C12N8 monolayer to perform as a superior CO2 separation membrane from CH4 and C2H2 gas owing to the high CO2 permeability and selectivity. Specifically, the CO2 permeability ranges from 1.21 × 107 to 1.53 × 107 GPU, while the selectivity of CO2/CH4 and CO2/C2H2 is 3.03 × 103 and 3.10 × 102 at 300 K, respectively, much higher than the Robeson upper bound and most of the reported 2D membranes, and even at high temperatures, the g-C12N8 monolayer-based CO2 separation membranes could operate with high performance. Further, at room temperature, the permeated CO2 gas can adsorb on the g-C12N8 surface with moderate adsorption energy and high capacity. These results indicate that the g-C12N8 membrane exhibits high performance for controlling CO2 capture and separation, which inevitably injects a new alternative of novel 2D membranes for CO2 separation and capture from CH4 and C2H2 in light of further experimental and theoretical research.

Packing Engineering of Zirconium Metal-Organic Cages in Mixed Matrix Membranes for CO2/CH4 Separation

Metal-organic cages (MOCs) have been considered as emerging zero-dimensional (0D) porous fillers to generate molecularly homogeneous MOC-based membrane materials. However, the discontinuous pore connectivity and low filler concentrations limit the improvement of membrane separation performance. Herein, we propose the dimension augmentation of MOCs in membranes using three-dimensional (3D) supramolecular MOC networks as filler materials in mixed matrix membranes (MMMs). We further explore the packing engineering of MOC networks to produce distinct polymorphs (α and β phases) for tailoring membrane performance. Synchrotron X-ray absorption and positron annihilation lifetime spectroscopy were employed to differentiate distinct MOC polymorphous networks within membranes. Gas permeation tests revealed that the corresponding MMMs showed superior CO2/CH4 separation performance, exceeding the Robeson upper bound. Our proposed approach is expected to enrich the repertoire of reticular chemistry pertaining to molecular-based networks.

Wrinkled metal-organic framework thin films with tunable Turing patterns for pliable integration

Flexible integration spurs diverse applications in metal-organic frameworks (MOFs). However, current configurations suffer from the trade-off between MOF loadings and mechanical compliance. We report a wrinkled configuration of MOF thin films. We established an interfacial synthesis confined and controlled by a polymer topcoat and achieved multiple Turing motifs in the wrinkled thin films. These films have complete MOF surface coverage and exhibit strain tolerance up to 53.2%. The enhanced mechanical properties allow film transfer onto various substrates. We obtained membranes with large H2/CO2 selectivity (41.2) and high H2 permeance (8.46 × 103 gas permeation units), showcasing negligible defects after transfer. We also achieved soft humidity sensors on delicate electrodes by avoiding exposure to harsh MOF synthesis conditions. These results highlight the potential of wrinkled MOF thin films for plug-and-play integration.

Recent advances in the interfacial engineering of MOF-based mixed matrix membranes for gas separation

The membrane process stands as a promising and transformative technology for efficient gas separation due to its high energy efficiency, operational simplicity, low environmental impact, and easy up-and-down scaling. Metal-organic framework (MOF)-polymer mixed matrix membranes (MMMs) combine MOFs' superior gas-separation performance with polymers' processing versatility, offering the opportunity to address the limitations of pure polymer or inorganic membranes for large-scale integration. However, the incompatibility between the rigid MOFs and flexible polymer chains poses a challenge in MOF MMM fabrication, which can cause issues such as MOF agglomeration, sedimentation, and interfacial defects, substantially weakening membrane separation efficiency and mechanical properties, particularly gas separation. This review focuses on engineering MMMs' interfaces, detailing recent strategies for reducing interfacial defects, improving MOF dispersion, and enhancing MOF loading. Advanced characterisation techniques for understanding membrane properties, specifically the MOF-polymer interface, are outlined. Lastly, it explores the remaining challenges in MMM research and outlines potential future research directions.

Fluorinated MOF-Based Hexafluoropropylene Nanotrap for Highly Efficient Purification of Octafluoropropane Electronic Specialty Gas

High-purity octafluoropropane (C3F8) electronic specialty gas is a key chemical raw material in semiconductor and integrated circuit manufacturing industry, while selective removal of hexafluoropropylene (C3F6) impurity for C3F8 purification is essential but a challenging task. Here we report a fluorinated cage-like MOF Zn-bzc-CF3 (bzc=5-(trifluoromethyl)-1H-pyrazole-4-carboxylic acid) for C3F6/C3F8 separation. The incorporation of -CF3 groups not only provides suitable pore aperture size for highly efficient size-exclusive C3F6/C3F8 separation, but also creates hydrophobic microenvironments, endowing Zn-bz-CF3 high chemical stability. Remarkably, Zn-bzc-CF3 exhibits high C3F6 adsorption capacity while excluding C3F8, achieving ideal molecular-sieving C3F6/C3F8 separation. Breakthrough experiments show that Zn-bzc-CF3 can efficiently separate C3F6/C3F8 mixture and high-purity C3F8 (99.9 %) can be obtained.