Probing clustering dynamics between silicon and PAA or LiPAA slurries under processing conditions

This work explores the complex interplay between slurry aggregation, agglomeration, and conformation (i.e. shape) of poly(acrylic acid) (PAA) and lithiated poly(acrylic acid) (LiPAA) based silicon slurries as a function of shear rate, and the resulting slurry homogeneity. These values were measured by small angle neutron scattering (SANS) and rheology coupled ultra-small angle neutron scattering (rheo-USANS) at conditions relevant to battery electrode casting. Different binder solution preparation methods, either a ball mill (BM) process or a planetary centrifugal mixing (PCM) process, dramatically modify the resulting polymer dynamics and organization around a silicon material. This is due to the different energy profiles of mixing where the more violent and higher energy PCM causes extensive breakdown and reformation of the binder, which is now likely in a branched conformation, while the lower energy BM results in simply lower molecular weight linear polymers. The break down and reorganization of the polymer structure affects silicon slurry homogeneity, which affects subsequent electrode architecture.

Experimental study of vertical stress profiles of a confined granular bed under static and dynamic conditions

In a wet agglomeration process inside a low shear mixer, the blade function is to induce i) homogenization of the liquid sprayed on the powder surface and ii) a stress field able to transfer the mechanical energy at the particle scale. In this work we study the mechanical state of a confined powder bed through the analysis of stress distributions (by force measurements) in a rectangular cell in two cases: for a classical model powder (i.e. glass beads) and a complex powder (i.e. wheat semolina). Two types of vertical stress profiles are obtained according to the type of measurements carried out in the powder bed, either locally (at different positions in the cell) or globally (at the entire base). The global vertical stress profile follows Janssen's model and the local vertical stress profile highlights a critical length, identified as the percolation threshold of the force network, and a shielding length near the bottom, which is similar to an influence length of the side walls. In the context of wet agglomeration, the results allow to consider the role of the characteristic lengths in the mixing bowl under vertical mechanical solicitation.