Reproducible process regimes during glass welding by bursts of subpicosecond laser pulses

Noninvasive characterization methods for ultra-short laser pulse induced volume modifications

We present two noninvasive characterization methods to investigate laser induced modifications in bulk fused silica glasses. The methods discussed are immersion microscopy and scanning acoustic microscopy (SAM). SAM shows merits in measuring the distance from sample surface to the first detectable density change of the modification, while immersion microscopy offers a look into the modification. Both noninvasive methods are preferred over conventional polishing or etching techniques due to the facts, that multiple investigations can be done with only one sample and lower time expenditure. The type II modifications were introduced by focusing laser pulses with high repetition rates into the fused silica.

Ultrafast laser bursts welding glass and metal with solder paste to create an ultra-large molten pool

A novel, to our knowledge, method is proposed for the welding of glass and metal with a large gap filled with solder paste using ultrafast laser bursts. The addition of solder paste enables a reliable glass-metal connection even at gaps of hundreds of microns, while the position of the glass can be flexibly adjusted. By ultrafast laser bursts, the volume of the molten pool increases significantly, and the height of the molten pool reaches approximately 350 µm, which is more than an order of magnitude higher than that of conventional ultrafast lasers (10-20 µm). Cross-sectional analysis of the welded region shows that extensive material mixing and element diffusion occur, and stable connections are achieved at multiple interfaces. An analysis of the interaction between the ultrafast laser bursts and the material, as well as the mixing of multiple materials during the welding process, leads to a clear welding mechanism.

Process monitoring based on plasma emission for power-modulated glass welding with bursts of subpicosecond laser pulses

Defects and process irregularities influence the bonding strength and thus the stability and lifetime of welded glass components. The present paper proposes to monitor the laser-based glass welding process by means of a single photodetector that records the radiation emitted from the laser-induced plasma. It is shown that the plasma emission provides information about irregularities of the welded seam height, gap bridging, process interruptions, and the position of the seam. The method is suitable for different welded glass types.