Dynamic optical studies in materials testing with spectral-domain polarization-sensitive optical coherence tomography

Optical Coherence Tomography for 3D Weld Seam Localization in Absorber-Free Laser Transmission Welding

Quality and reliability are of the utmost importance for manufacturing in the optical and medical industries. Absorber-free laser transmission welding enables the precise joining of identical polymers without additives or adhesives and is well-suited to meet the demands of the aforementioned industries. To attain sufficient absorption of laser energy without absorbent additives, thulium fiber lasers, which emit in the polymers’ intrinsic absorption spectrum, are used. Focusing the laser beam with a high numerical aperture provides significant intensity gradients inside the workpiece and enables selective fusing of the internal joining zone without affecting the surface of the device. Because seam size and position are crucial, the high-quality requirements demand internal weld seam monitoring. In this work, we propose a novel method to determine weld seam location and size using optical coherence tomography. Changes in optical material properties because of melting and re-solidification during welding allow for weld seam differentiation from the injection-molded base material. Automatic processing of the optical coherence tomography data enables the identification and measurement of the weld seam geometry. The results from our technique are consistent with microscopic images of microtome sections and demonstrate that weld seam localization in polyamide 6 is possible with an accuracy better than a tenth of a millimeter.

Mechanical test study in composites using digital holographic interferometry and optical coherence tomography simultaneously

A dual optical configuration to inspect the internal and external mechanical response of a composite specimen is presented. The inspection simultaneously uses two equally aligned optical techniques, digital holographic interferometry and Fourier domain optical coherence tomography, to retrieve surface and internal data, respectively. The sample under study is a composite specimen of poly-methyl-methacrylate reinforced with metallic particles. Two different sets of samples are analyzed to compare their mechanical behavior. A homemade, fully controlled testing machine is used to apply a controlled compression load while each technique registers an image. In this form, the surface and internal optical phase measurements are correlated to the same compression value for comparison purposes. Results for each technique are directly presented as simultaneous displacement maps, and a discussion and conclusion of this proposed dual method of inspection are presented.

Non-destructive testing of a rotating glass-fibre-reinforced polymer disc by swept source optical coherence tomography

Composite materials are used for high-performance rotating blades, e.g. in turbines and wind power plants. Here, optical coherence tomography was used to visualize large areas of fibre-reinforcedpolymer discs at rotation speeds of up to 1200 rpm. These measurements allowed to visualize the fibre structure over large areas of the disc. By recording the front and back reflex, the wobble of the disc was measured precisely. Additionally, the recorded structure was used to detect even small deviations from a uniform rotation.

Automatic spectral calibration for polarization-sensitive optical coherence tomography

Accurate wavelength assignment is important for Fourier domain polarization-sensitive optical coherence tomography. Incorrect wavelength mapping between the orthogonal horizontal (H) and vertical (V) polarization channels leads to broadening the axial point spread function and generating polarization artifacts. To solve the problem, we propose an automatic spectral calibration method by seeking the optimal calibration coefficient between wavenumber kH and kV. The method first performs a rough calibration to get the relationship between the wavelength λ and the pixel number x of the CCD for each channel. And then a precise calibration is taken to bring both polarization interferograms in the same k range through the optimal calibration coefficient. The optimal coefficient is automatically obtained by evaluating the cross-correlation of A-line signals. Simulations and experiments are implemented to demonstrate the performance of the proposed method. The results show that, compared to the peaks method, the proposed method is suitable in both Gaussian and non-Gaussian spectrums with a higher calibration accuracy.

Polarization-sensitive interferometric synthetic aperture microscopy

Three-dimensional optical microscopy suffers from the well-known compromise between transverse resolution and depth-of-field. This is true for both structural imaging methods and their functional extensions. Interferometric synthetic aperture microscopy (ISAM) is a solution to the 3D coherent microscopy inverse problem that provides depth-independent transverse resolution. We demonstrate the extension of ISAM to polarization sensitive imaging, termed polarization-sensitive interferometric synthetic aperture microscopy (PS-ISAM). This technique is the first functionalization of the ISAM method and provides improved depth-of-field for polarization-sensitive imaging. The basic assumptions of polarization-sensitive imaging are explored, and refocusing of birefringent structures is experimentally demonstrated. PS-ISAM enables high-resolution volumetric imaging of birefringent materials and tissue.

Quantitative technique for robust and noise-tolerant speed measurements based on speckle decorrelation in optical coherence tomography

Intensity-based techniques in optical coherence tomography (OCT), such as those based on speckle decorrelation, have attracted great interest for biomedical and industrial applications requiring speed or flow information. In this work we present a rigorous analysis of the effects of noise on speckle decorrelation, demonstrate that these effects frustrate accurate speed quantitation, and propose new techniques that achieve quantitative and repeatable measurements. First, we derive the effect of background noise on the speckle autocorrelation function, finding two detrimental effects of noise. We propose a new autocorrelation function that is immune to the main effect of background noise and permits quantitative measurements at high and moderate signal-to-noise ratios. At the same time, this autocorrelation function is able to provide motion contrast information that accurately identifies areas with movement, similar to speckle variance techniques. In order to extend the SNR range, we quantify and model the second effect of background noise on the autocorrelation function through a calibration. By obtaining an explicit expression for the decorrelation time as a function of speed and diffusion, we show how to use our autocorrelation function and noise calibration to measure a flowing liquid. We obtain accurate results, which are validated by Doppler OCT, and demonstrate a very high dynamic range (> 600 mm/s) compared to that of Doppler OCT (±25 mm/s). We also derive the behavior for low flows, and show that there is an inherent non-linearity in speed measurements in the presence of diffusion due to statistical fluctuations of speckle. Our technique allows quantitative and robust measurements of speeds using OCT, and this work delimits precisely the conditions in which it is accurate.

In-Situ Optical Coherence Tomography (OCT) for the Time-Resolved Investigation of Crystallization Processes in Polymers

By application of optical coherence tomography (OCT), an interferometric noncontact imaging technique, the crystallization of a supercooled poly(propylene) melt in a slit die is monitored. Both the quiescent and the sheared melt are investigated, with a focus on experiments where solidification and flow occur simultaneously. OCT is found to be an excellent tool for that purpose since the resultant structures are strongly scattering, which is a prerequisite for application of that method. The resulting images enable for the first time to directly monitor structure development throughout the whole experiment, including final cooling to room temperature. By rendering the setup polarization-sensitive, information on the birefringence of the pertinent structures is obtained.

Combined reflectance confocal microscopy/optical coherence tomography imaging for skin burn assessment

A combined high-resolution reflectance confocal microscopy (RCM)/optical coherence tomography (OCT) instrument for assessing skin burn gravity has been built and tested. This instruments allows for visualizing skin intracellular details with submicron resolution in the RCM mode and morphological and birefringence modifications to depths on the order of 1.2 mm in the OCT mode. Preliminary testing of the dual modality imaging approach has been performed on the skin of volunteers with some burn scars and on normal and thermally-injured Epiderm FTTM skin constructs. The initial results show that these two optical technologies have complementary capabilities that can offer the clinician a set of clinically comprehensive parameters: OCT helps to visualize deeper burn injuries and possibly quantify collagen destruction by measuring skin birefringence, while RCM provides submicron details of the integrity of the epidermal layer and identifies the presence of the superficial blood flow in the upper dermis. Therefore, the combination of these two technologies within the same instrument may provide a more comprehensive set of parameters that may help clinicians to more objectively and nonivasively assess burn injury gravity by determining tissue structural integrity and viability.

Full-range spectral domain Jones matrix optical coherence tomography using a single spectral camera

Jones matrix optical coherence tomography can fully characterize depth-resolved polarization properties in tissue. In this report, we described a simple single-camera based implementation of full-range spectral domain Jones matrix optical coherence tomography. The Jones matrix reconstruction algorithm was described in detail and system calibration was demonstrated with comprehensive examples. In addition to the conventional structural image, the images of retardance, optical axis and relative attenuation can be obtained from the measured Jones matrix image. Both in vitro and in vivo image examples were presented to demonstrate the polarization imaging ability of the system.

Reconstructing micrometer-scale fiber pathways in the brain: multi-contrast optical coherence tomography based tractography

Comprehensive understanding of connective neural pathways in the brain has put great challenges on the current imaging techniques, for which three-dimensional (3D) visualization of fiber tracts with high spatiotemporal resolution is desirable. Here we present optical imaging and tractography of rat brain ex-vivo using multi-contrast optical coherence tomography (MC-OCT), which is capable of simultaneously generating depth-resolved images of reflectivity, phase retardance, optic axis orientation and, for in-vivo studies, blood flow images. Using the birefringence property of myelin sheath, nerve fiber tracts as small as a few tens of micrometers can be resolved and neighboring fiber tracts with different orientations can be distinguished in cross-sectional optical slices, 2D en-face images and 3D volumetric images. Combinational contrast of MC-OCT images enables visualization of the spatial architecture and nerve fiber orientations in the brain with unprecedented detail. The results suggest that optical tractography, by virtue of its direct accessibility to nerve fibers, has the potential to validate diffusion magnetic resonance images and investigate structural connections in normal brain and neurological disorders. In addition, an endoscopic MC-OCT may be useful in neurosurgical interventions to aid in placement of deep brain stimulating electrodes.