Arrays of fiber Bragg gratings selectively inscribed in different cores of 7-core spun optical fiber by IR femtosecond laser pulses

Length-extended 3D shape sensor using wavelength/space-division multiplexing grating arrays in a multicore fiber

Limited by the multiplexing number of fiber Bragg grating (FBG), further improvement in the length of 3D shape sensing based on FBG technology is challenging. In this Letter, a wavelength-division and space-division multiplexing multicore fiber grating method is proposed, which extends the sensing length. Employing the femtosecond-laser point-by-point technology, we inscribed WDM grating arrays in six outer cores of a seven-core fiber, respectively. Three cores were utilized as a segment for shape sensing, and two such segments were offset by a specific length and combined to form a shape sensor. Utilizing an FBG interrogator, the proposed shape sensor achieved 2D and 3D shape sensing at a length of 967 mm and effectively mitigated the effects of temperature variations. In experiments, maximum shape reconstruction errors per unit lengths are 1.89%, 2.72%, and 1.47% for 2D shape, 3D shape, and an arbitrary shape under variable temperature conditions, respectively. The proposed method holds promise for further extending the shape sensing length by utilizing multicore fibers or fiber clusters containing more cores.

Multi-Core Fiber Bragg Grating and Its Sensing Application

With the increase in the demand for large-capacity optical communication capacity, multi-core optical fiber (MCF) communication technology has developed, and both the types of MCFs and related devices have become increasingly mature. The application of MCFs in the field of sensing has also received more and more attention, among which MCF fiber Bragg grating (FBG) devices have received more and more attention and have been widely used in various fields. In this paper, the main writing methods of MCF FBGs and their sensing applications are reviewed. The future development of the MCF FBG is also prospected.

Femtosecond laser writing of robust waveguides in optical fibers with enhanced photosensitivity

We report the femtosecond laser writing of meter-long optical waveguides inscribed through the coating of specifically designed optical fibers. In order to improve the material photosensitivity and to ensure non-guiding optical fibers for subsequent laser processing of the waveguiding core, a depressed refractive index core design is implemented by co-doping a large portion of the optical fiber with germanium oxide and fluorine. The enhanced photosensitivity provided by further deuterium loading these fibers allows laser-writing of large refractive index contrast waveguides over wide cross sections. To mitigate the formation of photoinduced color centers causing high propagation losses in the photo-written waveguides, thermal annealing up to 400°C is performed on polyimide-coated laser-written fibers. Although the refractive index contrast decreases, the propagation losses are drastically reduced down to 0.08 dB/cm at 900nm allowing a robust single-mode guiding from visible to near infrared. Our results pave the way towards the development of a new generation of optical fibers and photonic components with arbitrarily complex designs.

OFDR shape sensor based on a femtosecond-laser-inscribed weak fiber Bragg grating array in a multicore fiber

An optical frequency domain reflectometry (OFDR) shape sensor was demonstrated based on a femtosecond-laser-inscribed weak fiber Bragg grating (WFBG) array in a multicore fiber (MCF). A WFBG array consisting of 60 identical WFBGs was successfully inscribed in each core along a 60 cm long MCF using the femtosecond-laser point-by-point technology, where the length and space of each WFBG were 2 and 8 mm, respectively. The strain distribution of each core in two-dimensional (2D) and three-dimensional (3D) shape sensing was successfully demodulated using the traditional cross correlation algorithm, attributed to the accurate localization of each WFBG. The minimum reconstruction error per unit length of the 2D and 3D shape sensors has been improved to 1.08% and 1.07%, respectively, using the apparent curvature vector method based on the Bishop frame.

High-spatial-resolution φ-OFDR shape sensor based on multicore optical fiber with femtosecond-laser-induced permanent scatter arrays

An optical fiber φ-OFDR shape sensor with a submillimeter spatial resolution of 200 µm was demonstrated by using femtosecond-laser-induced permanent scatter array (PS array) multicore fiber (MCF). A PS array was successfully inscribed in each slightly twisted core of the 400-mm-long MCF. The two-dimensional (2D) and three-dimensional (3D) shapes of the PS-array-inscribed MCF were successfully reconstructed by using PS-assisted φ-OFDR, vector projections, and the Bishop frame based on the PS-array-inscribed MCF. The minimum reconstruction error per unit length of the 2D and 3D shape sensor was 2.21% and 1.45%, respectively.

Sensitivity enhanced vector accelerometer based on FBG-FP inscribed on multicore fiber

We propose and fabricate a high-sensitivity vector vibration accelerometer with a multicore fiber Bragg grating Fabry-Perot (FBG-FP) structure. The acceleration sensitivities of the FBG and FBG-FP are 0.15 and 1.26 V/g, respectively. After packaging, the acceleration sensitivity of the FBG-FP is further improved to 6.89 V/g, which is 45.9 times higher than that of the FBG. The resonant frequency of the accelerometer increases from 30 to 86 Hz. Both the sensitivity and resonant frequency of the accelerometer are improved. Owing to the asymmetry of the outer core of the multicore fiber, high-sensitivity two-dimensional vector acceleration sensing can be realized.

Ultrafast laser writing of arbitrary long low-loss waveguides in optical fibers

We propose an innovative femtosecond laser writing approach, based on a reel-to-reel configuration, allowing the fabrication of arbitrary long optical waveguides in coreless optical fibers directly through the coating. We report few meters long waveguides operating in the near-infrared (near-IR) with propagation losses as low as 0.055 ± 0.004 dB/cm at 700 nm. The refractive index distribution is shown to be homogeneous with a quasi-circular cross section, its contrast being controllable via the writing velocity. Our work paves the way for the direct fabrication of complex arrangements of cores in standard and exotic optical fibers.

Advances in Multicore Fiber Grating Sensors

In recent years, multicore fiber (MCF) has attracted increasing interest for sensing applications, due to its unique fiber structure of multiple parallel cores in a single fiber cladding, which offers a flexible configurable platform to establish diverse functional fiber devices for sensing applications. So far, a variety of discrete fiber sensors using MCF have been developed, among which one of the major categories is the MCF grating sensors. The most distinct characteristic of MCF that differs from the normal single mode fibers is that the off-center cores of a MCF are sensitive to bending, which is caused by the bending induced tangential strain in off-center waveguides through either compression or stretching. The bending sensitivity has been widely developed for bending/curvature sensing or measuring physical parameters that are associated with bending. In this paper, we review the research progress on MCF-based fiber grating sensors. MCF-based diverse fiber grating sensors will be introduced, whose working principles will be discussed, and various types of applications of the MCF grating sensors will be summarized. Finally, the challenges and prospects of MCF grating for sensing applications will be presented.

Composed Multicore Fiber Structure for Extended Sensor Multiplexing with Fiber Bragg Gratings

A novel multicore optical waveguide component based on a fiber design optimized towards selective grating inscription for multiplexed sensing applications is presented. Such a fiber design enables the increase in the optical sensor capacity as well as extending the sensing length with a single optical fiber while preserving the spatial sensing resolution. The method uses a multicore fiber with differently doped fiber cores and, therefore, enables a selective grating inscription. The concept can be applied in a draw tower inscription process for an efficient production of sensing networks. Along with the general concept, the paper discusses the specific preparation of the fiber-based sensing component and provides experimental results showing the feasibility of such a sensing system.

Femtosecond laser auto-positioning direct writing of a multicore fiber Bragg grating array for shape sensing

A multicore fiber Bragg grating (MC-FBG) array shape sensor is a powerful tool for a variety of applications. However, the efficient fabrication of high-quality MC-FBG arrays remains a problem. Here, we report for the first time, to the best of our knowledge, a new method of directly writing FBG arrays in a seven-core fiber (SCF) through the protective coating using femtosecond laser auto-positioning point-by-point technology, which is accomplished by image recognition and micro-displacement compensation. An MC-FBG array consisting of 140 individual FBGs with a grating length of 2 mm was successfully inscribed into seven cores of a 440 mm-long SCF. Each core contained 20 wavelength-division-multiplexed (WDM) FBGs with wavelengths ranging from 1522.11 nm to 1579.28 nm. In other words, the MC-FBG array consisted of 20 WDM nodes with an interval of 2 cm along the fiber, and each node contained seven identical FBGs integrated in parallel into the fiber cross-section. Moreover, the fabricated MC-FBG array exhibited a strong orientation dependence in bend sensing, with a maximum sensitivity of 55.49 pm/m^-1. Subsequently, 2D and 3D shape sensing were demonstrated using the fabricated MC-FBG array, with maximum reconstruction errors per unit length of 4.51% and 10.81%, respectively. Hence, the MC-FBG arrays fabricated using the proposed method are useful in many applications, such as posture monitoring, smart robotics, and minimally invasive surgery.

High-Peak Power Frequency Modulation Pulse Generation in Cascaded Fiber Configurations with Inscribed Fiber Bragg Grating Arrays

We explored the dynamics of frequency-modulated (FM) pulses in a cascaded fiber configuration comprising one active and one passive optical fiber with multiple fiber Bragg gratings (FBGs) of different periods inscribed over the fiber configuration length. We present a theoretical formalism to describe the mechanisms of the FM pulse amplification and pulse compression in such fiber cascades resulting in peak powers up to ~0.7 MW. In combination with the decreasing dispersion fibers, the considered cascade configuration enables pico- and sub-picosecond pulse trains with a sub-terahertz repetition rate and sub-kW peak power generated directly from the continuous optical signal.

Ultrashort pulse written fiber Bragg gratings as narrowband filters in multicore fibers

We present the inscription of narrow-linewidth fiber Bragg gratings (FBGs) into different types of multicore fibers (MCFs) using ultrashort laser pulses and the phase mask technique, which can act as notch filters. Such filters are required, e.g., to suppress light emitted by hydroxyl in the Earth's upper atmosphere, which disturbs ground-based observation of extraterrestrial objects in the near infrared. However, the inscription into a commercially available seven-core fiber showed a quite large core-to-core deviation of the resonance wavelength of up to 0.45 nm. Two options are presented to overcome this: first, we present the photo-treatment of the FBGs to tune the resonance wavelength, which allows for sufficient resonance shifts. Second, adapted MCFs containing 12 cores, arranged on a circle, are fabricated. For this, two different fabrication procedures were investigated, namely, the mechanical drilling of the preform for a rod-in-tube version as well as a stack-and-draw approach. Both adapted MCFs yielded significant improvements with core-to-core wavelength variations of the FBGs of only about 0.18 nm and 0.11 nm, respectively, sufficient to fulfill the requirements for astronomical filter applications as discussed above.

3D Manufacturing of Glass Microstructures Using Femtosecond Laser

The rapid expansion of femtosecond (fs) laser technology brought previously unavailable capabilities to laser material processing. One of the areas which benefited the most due to these advances was the 3D processing of transparent dielectrics, namely glasses and crystals. This review is dedicated to overviewing the significant advances in the field. First, the underlying physical mechanism of material interaction with ultrashort pulses is discussed, highlighting how it can be exploited for volumetric, high-precision 3D processing. Next, three distinct transparent material modification types are introduced, fundamental differences between them are explained, possible applications are highlighted. It is shown that, due to the flexibility of fs pulse fabrication, an array of structures can be produced, starting with nanophotonic elements like integrated waveguides and photonic crystals, ending with a cm-scale microfluidic system with micro-precision integrated elements. Possible limitations to each processing regime as well as how these could be overcome are discussed. Further directions for the field development are highlighted, taking into account how it could synergize with other fs-laser-based manufacturing techniques.

Femtosecond Bragg grating inscription in an Yb-doped large-mode-area multicore fiber for high-power laser applications

We demonstrate a direct inscription of a fiber Bragg grating (FBG) in the active cores of an Yb-doped large mode area multicore fiber (MCF). An ultrashort pulsed laser is used to inscribe the FBG simultaneously in all six cores. In order to validate the FBG reflection and uniformity, the FBG is incorporated as a rear mirror in a fiber laser oscillator setup. The MCF, which has been fabricated in-house, has six cores located in a hexagonal-ring shape, each with a 19 µm diameter and an NA of ∼0.067. A reflection of ∼96% was measured at a center Bragg wavelength of ∼1062nm for the inscribed FBG. The laser performance of the MCF with the femtosecond inscribed FBG at its end shows a similar performance to lasing with a free-space commercial volume Bragg grating as the rear-reflector. A slope efficiency of ∼72.4% and a maximum (pump limited) output power of 51.8 W have been obtained for the FBG setup. An effective M² of 3.88, indicating a somewhat multimode operation and a narrow bandwidth of ∼0.19nm, has been measured for this fiber laser.

Durable shape sensor based on FBG array inscribed in polyimide-coated multicore optical fiber

The paper presents a novel three-dimensional quasi-continuous shape sensor based on an FBG array inscribed by femtosecond laser pulses into a 7-core optical fiber with a polyimide protective coating. The measured bending sensitivity of individual FBGs ranges from 0.046 nm/m^-1 to 0.049 nm/m^-1. It is shown that the sensor allows for reconstructing 2- and 3-dimensional shapes with high accuracy. Due to the high value of the core aperture and individual calibration of each FBG we were able to measure the smallest reported bending radii down to 2.6 mm with a record accuracy of ∼1%. Moreover, we investigate the magnitude of the errors of curves reconstruction and errors associated with measurement of curvature radii in the range from 2.6 to 500 mm. The main factors affecting the accuracy of measurements are also discussed. The temperature resistance of both the inscribed FBG structures and of the protective coating, along with the high mechanical strength of the polyimide, makes it possible to use the sensor in harsh environments or in medical and composite material applications.