Upcycling of groundwater treatment sludge to magnetic Fe/Mn-bearing nanorod for chromate adsorption from wastewater treatment

Correction: Enhanced detoxification of Cr6+ by Shewanella oneidensis via adsorption on spherical and flower-like manganese ferrite nanostructures

[This corrects the article DOI: 10.1039/D2NA00691J.].

Resource Recycling of Mn-Rich Sludge: Effective Separation of Impure Fe/Al and Recovery of High-Purity Hausmannite

Groundwater treatment sludge is a Fe/Mn-rich waste generated in mass production in a groundwater treatment plant for potable water production. The conventional disposal of sludge, such as direct discharge into river/lake, sea, and landfill, is not environmentally sustainable. Herein, a novel method was proposed to effectively separate Fe/Al and recover Mn via a combined hydrochloric acid leaching and hydrothermal route. The sludge contained 14.6% Fe, 6.3% Mn, and 11.5% Al and was first dissolved in 5 M HCl to prepare a leaching solution. Second, the leaching solution was hydrothermally treated, in which 97.1% Fe and 94.8% Al were precipitated as hematite and boehmite and more than 98% Mn was kept. Increasing the reaction temperature to 270 °C was beneficial for Fe/Al removal. With the consumption of abundant H+, the reaction of added glucose and nitrate accelerated as the temperature increased. An optimal pH was utilized for Fe/Al hydrolysis and crystallization, leading to extensive removal of Fe/Al. Third, the residual solution was adjusted to pH 8.3 with NaOH, and approximately, 99.2% Mn was removed as hausmannite with a Mn content of 63.6%. This method exhibited efficient separation of impure Fe/Al from Mn-rich groundwater treatment plant iron mud, and the recycled high-purity hausmannite was a marketable active pharmaceutical ingredient.

A facile calcination conversion of groundwater treatment sludge (GTS) as magnetic adsorbent for oxytetracycline adsorption

In this paper, groundwater treatment sludge (GTS) was recycled as a magnetic adsorbent via a facile calcination process without adding any reductant. The prepared magnetic adsorbents (MAs) were characterized by scanning electron microscopy (SEM), X-ray diffractometer (XRD) and X-ray photoelectron spectroscopy (XPS), vibrating sample magnenometer (VSM) and Mössbauer spectroscopy. The results showed that GTS comprised 33.2% Fe, 1.4% Al and 6.2% Si, and exhibited a weak saturation magnetization of 0.0008 emu/g. Without NaOH, the GTS calcinated at 700 and 500 °C were well magnetized with Ms of 20.1 and 7.1 emu/g, separately, but exhibited a low Ms of 0.43 emu/g at 300 °C. By adding NaOH powder, the Ms of GTS apparently increased to 4.9 emu/g after calcination at 300 °C, and further to 8.5 emu/g at 500 °C. In GTS, about 96.1% Fe was involved in ferrihydrite form. The Ms of calcinated GTS was accompanied with the phase transformation of ferrihydrite to maghemite. Si/Al oxides in GTS coordinated on the surface sites of ferrihydrite and inhibited the conjunction and phase transformation of adjacent ferrihydrite particles, but were effectively desorbed as in the presence of NaOH. Na500, preparing by calcinating GTS at 500 °C with NaOH, showed an optimal total surface sites (Hs) of 0.65 mmol/g. Oxytetracycline (OTC) was used as a target for studying the adsorption characteristics of synthetic magnetic adsorbents and a high adsorption capacity of oxytetracycline of 862.1 mg/g in comparison with the other calcinated GTS, and the adsorption data was consistent with the Langmuir model. By adding 6 g/L Na-500, approximately 100% of oxytetracycline and tetracycline and nearly 40% total organic carbon were removed from real pharmaceutical wastewater. With the method, GTS can be converted in mass production to magnetic adsorbent that exhibits effective application in pharmaceutical wastewater treatment.