Preparation of Multifunctional Surfactants Derived from Sodium Dodecylbenzene Sulfonate and Their Use in Oil-Field Chemistry

Four products were obtained from sodium dodecylbenzene sulfonate (SDBS) and formaldehyde (40% solution) using a simple reaction. The products were characterized by TGA, IR, UV and MS to confirm the major chemicals in each sample. The new products could reduce the interfacial tension between oil and water in the experimental temperature range further compared to SDBS. The emulsion ability was also enhanced by SDBS-1 to SDBS-4. The oil-displacement efficiencies of SDBS-1 to SDBS-4 were obviously higher than that of SDBS, and the oil-displacement efficiency of SDBS-2 was the best, with an efficiency of 25%. The experimental results all indicate that these products have an excellent ability to reduce oil-water interfacial tension and that they can be used in the oil and petrochemical industry for oil production and have certain practical uses.

Influence of series of long-chain cationic surfactants on the quality characteristics of nano silica induced zinc phosphated mild steel

Mild steel panels were zinc phosphated employing environmentally safe nano silica as an accelerator and a series of four cationic surfactants as additives. The four cationic surfactants chosen were decyltriethyl ammonium bromide (C10TEAB), dodecyltriethyl ammonium bromide (C12TEAB), hexadecyltriethyl ammonium bromide (C16TEAB), and octadecyltriethyl ammonium bromide (C18TEAB). The length of the alkyl chain of the surfactant compounds influenced the quality of the coatings. The corrosion resistance of the coated panels was assessed using a salt spray test. The hydrophobicity of the coatings increased as the hydrocarbon chain length of the surfactants extended from C10 to C18. Porosity, adhesion, and roughness tests were used to examine the surface properties of the coated panels. The coating weight and thickness of the resultant coatings on the base metal were used to quantify coating quality. The results of the tests revealed that the presence of C16TEAB additive outperformed all other components in terms of coating efficiency, coating thickness, and corrosion inhibition performance. The optimal quantity of C18TEAB deposited had a maximum coating weight of 0.0430 g/mm2 that enhanced durability, appearance, and barrier qualities.

Multi-Mixed Metal Hydroxide as a Strong Stratigraphic Nanoclay Inhibitor in Solid-Free Drilling Fluid

Solid-free drilling fluid has more advantages as a new type of drilling fluid compared with traditional drilling fluid, such as improving drilling efficiency, protecting oil and not having clay particles clog the oil and gas layer. In this study, Zn/Cu/Fe-doped magnesium-aluminum hydroxide (Mg-Al MMH) was prepared using the co-precipitation method and evaluated in solid-free drilling fluid. The inhibition mechanism of synthesized hydroxide was analyzed by X-ray diffraction, laser particle-size analysis and thermogravimetric analysis. The samples were directly used as drilling fluid base muds for performance evaluation. The results showed that the linear expansion rate of 4% M6-Fe was only 12.32% at room temperature within 2 h, that the linear expansion rate was 20.28% at 90 °C and that the anti-swelling rate was 81.16% at room temperature, indicating that it has a strong inhibition ability at both room temperature and at high temperatures. Meanwhile, the possibility of multi-mixed metal hydroxide as a drilling fluid base mud is discussed in this study. We found that 4% M6-Fe exhibited low viscosity, a high YP/PV ratio and high temperature resistance, and its apparent viscosity retention rate reached 100% rolled at 200 °C for 16 h, with a YP/PV ratio of 2.33.

Use of Betaine-Based Gel and Its Potential Application in Enhanced Oil Recovery

In this paper, a betaine-based gel containing 2.0% erucamide propyl betaine (EAPB), 0.5% oleic acid amide propyl betaine (OAPB), and 0.1% KCl was prepared for use as a fracturing fluid. The performance evaluation showed that KCl may improve the temperature resistance and increase the viscosity of the optimized fracturing fluid. At 80 °C, the apparent viscosity of the viscoelastic surfactant (VES)-based fracturing fluid was approximately 50 mPa·s. Furthermore, the gel had high shear resistance, good viscosity stability, and high sand-carrying performance. After being sheared at 170 s−1 for 60 min, the reduction in viscosity was 13.6%. The viscosity of the gel was relatively stable at room temperature (27 °C) for one week. In a suspension containing 10% sand (particle size < 0.45 mm, density = 2.75 g cm−3), the settling velocity of proppant particles was 1.15 cm h−1. In addition, we detected that the critical micelle concentration of this gel was approximately 0.042 wt%. The viscosity could be reduced to <5 mPa·s at 60 °C within 1 h when 6.0% crude oil was present, and oil displacement experiments showed that the broken fracturing fluid can enhance the oil displacement rate up to 14.5%. This work may facilitate research on fracturing fluids and oil recovery.

Preparation and Swelling Inhibition of Mixed Metal Hydroxide to Bentonite Clay

In this paper, mixed metal hydroxide (MMH) was prepared via MgCl2 and AlCl3 by the co-precipitation method and characterized by XRD, TGA laser and particle size analysis. The inhibitory effect of MMH on the swelling of clay was evaluated by linear expansion, mud ball, laser particle size analysis, X-ray diffraction analysis and TGA. The linear expansion experiment showed that MMH with a ratio of Mg:Al = 3:1 displayed a strong inhibitory effect on bentonite expansion when 0.3% MMH was added to the drilling fluid, demonstrating better inhibition than 4.0% KCl. Within 48 h, only a few cracks were visible on the mud ball surface in the 0.3% MMH suspension, which indicates that MMH can inhibit wet bentonite for deep hydration. X-ray diffraction and particle size analyses of bentonite were conducted before and after MMH was added to illustrate the inhibition. MMH also displayed high temperature resistance in water-based drilling fluid as a shear strength-improving agent, and its dynamic plastic ratio and shear force were stable after aging at 200 °C for 16 h.

Lubricity and Rheological Properties of Highly Dispersed Graphite in Clay-Water-Based Drilling Fluids

Improving the tribological characteristics of water-based drilling fluids by adding graphene-based lubricants has garnered attention because of the potential for a range of inorganic-material-based additives at high temperature. In this study, we constructed a green and simple adsorption approach to prepare highly dispersed graphite using a cationic surfactant for graphite modification. The findings demonstrated that the prepared graphite was highly dispersed in water and had a low sedimentation rate and small contact angle in distilled water. The concentration dosage of cetyltrimethylammonium chloride (CTAC) on graphite was 0.02 g/g. We evaluated the performance of the modified graphite as a lubricated additive in water-based drilling through a rheological study and viscosity coefficient measurement. The results showed that the viscosity coefficient of drilling fluid with 0.05% modified graphite was reduced by 67% at 180 °C. We proved that the modified graphite can significantly improve the lubrication performance of drilling fluid. Furthermore, we revealed the lubrication mechanism by analyzing the chemical structural and crystalline and morphological features of graphite through a particle size test, zeta potential test, Fourier transform infrared (FTIR) spectroscopy, X-ray powder diffraction (XRD), and scanning electron microscopy (SEM) measurements. The results indicated that the modification of graphite by CTAC only occurs through physical adsorption, without changing the crystal structure. These findings provide a reference for the development of high-performance water-based drilling fluids.