SYNTHESIS AND CHARACTERIZATION O F SODIUM METHYL ESTER SULFONATE FOR CHEMICALLY-ENHANCED OIL RECOVERY

Mutagenicity Assessment of Homologous Series of Methyl Ester Sulphonates (MES) Using the Bacterial Reverse Mutation (Ames) Test

Methyl ester sulphonate (MES) is an anionic surfactant that is suitable to be used as an active ingredient in household products. Four palm-based MES compounds with various carbon chains, namely C12, C14, C16 and C16/18 MES, were assayed by the in vitro bacterial reverse mutation (Ames) test in the Salmonella typhimurium strains TA98, TA100, TA1535, and TA1537 and the Escherichia coli strain WP2 uvrA, with the aim of establishing the safety data of the compounds, specifically their mutagenicity. The test was also carried out on linear alkylbenzene sulphonate (LAS) for comparison. The plate incorporation method was conducted according to the Organization for Economic Cooperation and Development (OECD) Test Guideline 471. All compounds were tested at five analysable non-cytotoxic concentrations, varying from .001 mg/plate to 5 mg/plate, with and without S-9 metabolic activation. All tested concentrations showed no significant increase in the number of revertant colonies compared to revertant colonies of the negative control. The Ames test indicated that each concentration of C12, C14, C16, C16/18 MES, and LAS used in this study induced neither base-pair substitutions nor frame-shift mutations in the S. typhimurium strains TA98, TA100, TA1535, and TA1537 and the E. coli strain WP2 uvrA. The results showed that C12, C14, C16 and C16/18 MES have no potential mutagenic properties in the presence and absence of S-9 metabolic activation, similarly to LAS. Therefore, the MES is safe to be used as an alternative to petroleum-based surfactants for household cleaning products.

Artificial Intelligence Techniques and Response Surface Methodology for the Optimization of Methyl Ester Sulfonate Synthesis from Used Cooking Oil by Sulfonation

Herein, the impacts of sulfonation temperature (100-120 °C), sulfonation time (3-5 h), and NaHSO₃/methyl ester (ME) molar ratio (1:1-1.5:1 mol/mol) on methyl ester sulfonate (MES) yield were studied. For the first time, MES synthesis via the sulfonation process was modeled using the adaptive neuro-fuzzy inference system (ANFIS), artificial neural network (ANN), and response surface methodology (RSM). Moreover, particle swarm optimization (PSO) and RSM methods were used to improve the independent process variables that affect the sulfonation process. The RSM model (coefficient of determination (R²) = 0.9695, mean square error (MSE) = 2.7094, and average absolute deviation (AAD) = 2.9508%) was the least efficient in accurately predicting MES yield, whereas the ANFIS model (R² = 0.9886, MSE = 1.0138, and AAD = 0.9058%) was superior to the ANN model (R² = 0.9750, MSE = 2.6282, and AAD = 1.7184%). The results of process optimization using the developed models revealed that PSO outperformed RSM. The ANFIS model coupled with PSO (ANFIS-PSO) achieved the best combination of sulfonation process factors (96.84 °C temperature, 2.68 h time, and 0.92:1 mol/mol NaHSO₃/ME molar ratio) that resulted in the maximum MES yield of 74.82%. Analysis of MES synthesized under optimum conditions using FTIR, ¹H NMR, and surface tension determination showed that MES could be prepared from used cooking oil.

Synthesis, Characterization, and Evaluation of Solution Properties of Sesame Fatty Methyl Ester Sulfonate Surfactant

The search for alternative, biodegradable, and sustainable raw materials to replace finite petrochemicals is an area of great interest. Triglycerides obtained from oilseed crops are such potential raw materials. In this study, sesame oil was trans-esterified to sesame fatty methyl esters (SEFAMEs) that were used as precursors in the synthesis of sesame fatty methyl esters sulfonate (SEFAMESO) surfactant. SEFAME and SEFAMESO surfactants were characterized by high-performance liquid chromatography-mass spectrometry (HPLC-MS), 1H NMR, and Fourier transform infrared (FTIR) spectra. HPLC-MS, 1H NMR, and FTIR spectra indicated successful trans-esterification and conversion of SEFAMEs to SEFAMESO. Solution properties of the SEFAMESO surfactant including hydrophilic-lipophilic balance (HLB) value, Krafft point, foam-ability, critical micelle concentration (CMC), counterion degree of binding and thermodynamic parameters such as ΔG°mic, ΔH°mic, ΔS°mic, ΔH°mic,* and T C were evaluated. The CMC values of SEFAMESO at 298.15 K were relatively lower than that of the sodium dodecyl sulfate (SDS) standard, and these values decreased to a minimum at 303.15 K and then increased with an increase in temperature. ΔG°mic values were negative indicating a spontaneous micellization process. ΔH°mic and ΔS°mic values revealed that micellization was entropy-driven at low temperatures and both entropy- and enthalpy-driven at high temperatures. ΔH°mic,* values were negative suggesting formation of stable micelles. The evaluated properties revealed the potential application of the synthesized surfactant as a cleansing agent.

As-Synthesized Oleic Amido Propyl Betaine Surfactant Mixture and the Effect on the Crude Oil–Seawater Interfacial Tension

As-synthesized oleic amido propyl betaine surfactant mixture was developed through a slight modification of a conventional two-step betaine synthesis process of amidation and quaternization reactions. This method is a “direct formulating through synthesis” to achieve a targeted interfacial property (interfacial tension or IFT) of the as-synthesized surfactant. Oil–water IFT was measured in the crude oil–seawater system at 96 °C. The result showed that the as-synthesized surfactant was able to reduce crude oil–seawater IFT to the ultra-low level (<0.01 mN/m). As the finding emerged, the investigation was conducted to identify the elements that would bring the characteristic of ultra-low IFT. The characterization of the surfactant using FTIR, TG-IR, and HPLC suggested that unreacted materials associated with the surfactant remained, such as the carryover of a fatty amide from the intermediate process, residues of N, N trimethylene dimethylamine and sodium chloride as a by-product, and the important newly formed sodium oleate compound that was inadvertently generated via the reaction. The performance of the as-synthesized in seawater condition has been verified and the surface tension plot shows the lowest surface tension point at 0.05 wt.% concentration before developing a plateau region at higher surfactant concentration, indicating that the formation of surfactant micelles has been interrupted by the presence of other components in the solution. The dynamic IFT test performed on the as-synthesized product revealed that it was still able to reduce the crude oil–seawater IFT to an ultra-low level, despite the multiple undesirable components in the surfactant. IFT as low as 3.4 × 10−4 mN/m for the specific seawater and crude oil composition was obtained at a temperature of 96 °C.

Preparation, Characterization, Morphological and Particle Properties of Crystallized Palm-Based Methyl Ester Sulphonates (MES) Powder

Methyl ester sulphonates (MES) have been considered as an alternative green surfactant for the detergent market. Investigation on the purification of methyl ester sulphonates (MES) with various carbon chains of C₁₂, C₁₄, C₁₆ and C_16–18 derived from palm methyl ester is of great interest. These MES powders have been repeatedly crystallized with ethanol and the purity of MES has increased to a maximum of 99% active content and 96% crystallinity index without changing the structure. These crystallized MES with high active content have 1.0% to 2.3% moisture content and retained its di-salt content in the range of 5%. The crystallized MES C₁₆ and C_16–18 attained excellent flow characteristics. Morphology, structural and its crystallinity analyses showed that the crystals MES had good solubility properties, stable crystal structure (β polymorphic) and triclinic lateral structure when it is in high active content. The brittleness of MES crystals increased from a β’ to a β subcell. Crystal with high brittleness has the potential to ease production of powder, which leads to a reduction in the cost of production and improves efficiency.

Systematic evaluation of petroleum sulfonate: polarity separation and the relationship between its structure and oil recovery properties

Petroleum sulfonate is one of the most important surfactants in the tertiary oil recovery process. However, its complex composition significantly impedes its evaluation, and the relationship between its structure and oil recovery properties is still unclear. In this study, the actives of petroleum sulfonate are subdivided into seven components, a–g, with different polarities via column chromatography. The structural information of each component is fully characterized. Moreover, the relationship between the oil recovery properties and the structure of the separated components is systematically studied. The results reveal the average relative molecular mass in the range of 560–626, average alkyl side chain containing 36–40 carbon atoms and alkyl chain containing an average of 6 branched chains is the ideal structure for enhancing oil recovery properties. Furthermore, this study provides a reliable evaluation method and reveals the relationship between the structure and oil recovery properties of petroleum sulfonate.

Petroleum sulfonate actives are efficiently separated and fully characterized, and the relationship between their structure and oil recovery properties is revealed.

Synthesis, characterization, physical and thermodynamic properties of a novel anionic surfactant derived from Sapindus laurifolius

The present study deals with the synthesis, characterization, physical and thermodynamic properties of a novel anionic surfactant derived from Sapindus laurifolius for its potential application against conventional non-biodegradable surfactants. The synthesized surfactant was characterized by FTIR, GC-MS, EDX and FE-SEM analyses. The surfactant showed good thermal stability at different temperatures as obtained from TGA studies. Critical micelle concentration (CMC) values were obtained by surface tensiometry measurements. DLS studies revealed the micelle structures of the CMC aggregates at higher concentrations. Low interfacial tension values were obtained at the oil–aqueous interfaces for surfactant solutions. The effect of temperature on the interfacial behaviour was also investigated. Thermodynamic studies showed that adsorption was more favoured in comparison to micellization for all systems. Foam stability studies were performed as a function of time and concentration by the Bartsch method. The surfactant also formed stable emulsions at concentrations near the CMC value. A comprehensive assessment of the thermal, interfacial, foaming and emulsifying properties of the soap-nut-based surfactant provides grounds for potential application in a wide range of industries.

The present study deals with the synthesis, characterization, physical and thermodynamic properties of a novel anionic surfactant derived from Sapindus laurifolius for its potential application against conventional non-biodegradable surfactants.