A bioflocculant-supported dissolved air flotation system for the removal of suspended solids, lipids and protein matter from poultry slaughterhouse wastewater

Evaluation of a hydrodynamic cavitation-type bubble generator in a prototype bench-scale flotation unit for poultry processing wastewater treatment

Dissolved Air Flotation (DAF) systems are designed to remove oil and grease (O&G) and total suspended solids (TSS) in wastewater treatment. These systems require saturation tanks, water pumps, and high-pressure compressors to control the pressure, hydraulic retention time, and airflow parameters. DAF process efficiency depends on complex operational controls associated with these components, and the most critical aspect of an effectively operating DAF unit is a generated bubble size. This work presents the design and operational test of a flotation unit prototype that replaces the saturation tank and high-pressure compressors present in DAF with the CARMIN microbubble injector, the evaluation of the proposed system's TSS and O&G removal efficiency was carried out considering different initial configurations of the injector to change the generated microbubble size, four synthetic wastewater solutions, and poly aluminum chloride as a flocculant to establish the potential of this system for the poultry processing wastewater treatment. Mean microbubble size results were obtained from 47.41 µm to 116.17 µm. The average removal efficiency of TSS exceeded 65% under a high concentration of suspended particles (1,560 mg/l) and 80% under a lower TSS concentration (795 mg/l). Meanwhile, 70% and 90% of O&G were removed from high (400 mg/l) and low (100 mg/l) initial O&G concentrations, respectively. These removal levels are similar to those reported in the literature for DAF for poultry processing wastewater, albeit with a simple configuration and better controllability and scalability.

Characterization of Slaughterhouse Wastewater and Development of Treatment Techniques: A Review

Commercialization in the meat-processing industry has emerged as one of the major agrobusiness challenges due to the large volume of wastewater produced during slaughtering and cleaning of slaughtering facilities. Slaughterhouse wastewater (SWW) contains proteins, fats, high organic contents, microbes, and other emerging pollutants (pharmaceutical and veterinary residues). It is important to first characterize the wastewater so that adequate treatment techniques can be employed so that discharge of this wastewater does not negatively impact the environment. Conventional characterization bulk parameters of slaughterhouse wastewater include pH, color, turbidity, biochemical oxygen demand (BOD), chemical oxygen demand (COD), total organic carbon (TOC), total suspended solids (TSS), total nitrogen (TN), total phosphorus (TP), and coliform counts. Characterization studies conducted have revealed the effects of the pollutants on microbial activity of SWW through identification of toxicity of antibiotic-resistant strains of bacteria. Due to the high-strength characteristics and complex recalcitrant pollutants, treatment techniques through combined processes such as anaerobic digestion coupled with advanced oxidation process were found to be more effective than stand-alone methods. Hence, there is need to explore and evaluate innovative treatments and techniques to provide a comprehensive summary of processes that can reduce the toxicity of slaughterhouse wastewater to the environment. This work presents a review of recent studies on the characterization of SWW, innovative treatments and technologies, and critical assessment for future research.

Slaughterhouse Wastewater Treatment: A Review on Recycling and Reuse Possibilities

Slaughterhouses produce a large amount of wastewater, therefore, with respect to the increasing water scarcity, slaughterhouse wastewater (SWW) recycling seems to be a desirable goal. The emerging challenges and opportunities for recycling and reuse have been examined here. The selection of a suitable process for SWW recycling is dependent on the characteristics of the wastewater, the available technology, and the legal requirements. SWW recycling is not operated at a large scale up to date, due to local legal sanitary requirements as well as challenges in technical implementation. Since SWW recycling with single-stage technologies is unlikely, combined processes are examined and evaluated within the scope of this publication. The process combination of dissolved air flotation (DAF) followed by membrane bioreactor (MBR) and, finally, reverse osmosis (RO) as a polishing step seems to be particularly promising. In this way, wastewater treatment for process water reuse could be achieved in theory, as well as in comparable laboratory experiments. Furthermore, it was calculated via the methane production potential that the entire energy demand of wastewater treatment could be covered if the organic fraction of the wastewater was used for biogas production.

Poultry Slaughterhouse Wastewater Remediation Using a Bio-Delipidation Pre-Treatment Unit Coupled with an Expanded Granular Sludge Bed Reactor

The treatment of poultry slaughterhouse wastewater (PSW) with an Expanded Granular Sludge-Bed Bioreactor (EGSB) is hindered by the washout of activated sludge, and difficulties associated with the operation of the three-phase separator and the determination of the optimum up-flow velocity for sludge-bed fluidization. This results in a poor reactor functionality, and thus a poor performance due to pollutants such as fats, oil and grease (FOG) in the PSW being treated. Hydrolyzing the FOG content with a bio-delipidation, enzyme-based agent in a pre-treatment unit would significantly improve the effectiveness of the primary PSW treating system, i.e., the EGSB. In this study, PSW was pre-treated for 48 h with a biological mixture containing bioflocculants and bio-delipidation constituents. The pre-treated PSW was further treated in an EGSB. The PSW FOG, total chemical oxygen demand (tCOD) and total suspended solids (TSS) content were determined to assess the effectiveness of the pre-treatment process as well as to observe the remedial action of the combined pre-treatment-EGSB system. An increased treatment efficacy was noted for the combined PSW treatment system, whereby the tCOD, FOG and TSS removal averaged 76%, 88% and 87%, respectively. The process developed is intended for micro, small and medium poultry slaughterhouses.

Simulating behavior of petroleum compounds during refinery effluent treatment using the SimpleTreat model

Distribution and elimination of petroleum products can be predicted in aerobic wastewater treatment plants (WWTPs) using models such as multimedia fate model SimpleTreat. An advantage of the SimpleTreat model is that it only requires a few basic properties of a chemical in wastewater to calculate partitioning, biodegradation and ultimately emissions to air, surface water and produced sludge. The SimpleTreat model structure reflects a WWTP scheme. However, refinery WWTPs typically incorporate more advanced treatment processes such as dissolved air flotation (DAF), a process that clarifies wastewaters by the removal of suspended matter such as oil or solids. The objective of this work was to develop a WWTP removal model that includes DAF treatment. To understand how including a DAF in the model affects the predicted concentrations of petroleum constituents in effluent, we replaced the primary sedimentation module in SimpleTreat with a module simulating DAF. Subsequently, we compared results from the WWTP-DAF model with results obtained with the original SimpleTreat model for a library of over 1500 representative hydrocarbon constituents. The increased air-water exchange in a WWTP-DAF unit resulted in higher predicted removal of volatile constituents. Predicted removal with DAF was on average 17% larger than removal with primary sedimentation. We compared modelled results with measured removal data from the literature, which supported that this model refinement continues to improve the technical basis of assessment of petroleum products.

Implications for industrial application of bioflocculant demand alternatives to conventional media: waste as a substitute

The biodegradability and safety of the bioflocculants make them a potential alternative to non-biodegradable chemical flocculants for wastewater treatment. However, low yield and production cost has been reported to be the limiting factor for large scale bioflocculant production. Although the utilization of cheap nutrient sources is generally appealing for large scale bioproduct production, exploration to meet the demand for them is still low. Although much progress has been achieved at laboratory scale, Industrial production and application of bioflocculant is yet to be viable due to cost of the production medium and low yield. Thus, the prospects of bioflocculant application as an alternative to chemical flocculants is linked to evaluation and utilization of cheap alternative and renewable nutrient sources. This review evaluates the latest literature on the utilization of waste/wastewater as an alternative substitute for conventional expensive nutrient sources. It focuses on the mechanisms and metabolic pathways involved in microbial flocculant synthesis, culture conditions and nutrient requirements for bioflocculant production, pre-treatment, and also optimization of waste substrate for bioflocculant synthesis and bioflocculant production from waste and their efficiencies. Utilization of wastes as a microbial nutrient source drastically reduces the cost of bioflocculant production and increases the appeal of bioflocculant as a cost-effective alternative to chemical flocculants.