Innovative ex-situ biological biogas upgrading using immobilized biomethanation bioreactor (IBBR)

In-situ biological biogas upgrading using upflow anaerobic polyfoam bioreactor: Operational and biological aspects

A high rate upflow anaerobic polyfoam-based bioreactor (UAPB) was developed for lab-scale in-situ biogas upgrading by H2 injection. The reactor, with a volume of 440 mL, was fed with synthetic wastewater at an organic loading rate (OLR) of 3.5 g COD/L·day and a hydraulic retention time (HRT) of 7.33 h. The use of a porous diffuser, alongside high gas recirculation, led to a higher H2 liquid mass transfer, and subsequently to a better uptake for high CH4 content of 56% (starting from 26%). Our attempts to optimize both operational parameters (H2 flow rate and gas recirculation ratio, which is the total flow rate of recirculated gas over the total outlet of gas flow rate) were not initially successful, however, at a very high recirculation ratio (32) and flow rate (54 mL/h), a significant improvement of the hydrogen consumption was achieved. These operational conditions have in turn driven the methanogenic community toward the dominance of Methanosaetaceae, which out-competed Methanosarcinaceae. Nevertheless, highly stable methane production rates of 1.4-1.9 L CH4/Lreactor.day were observed despite the methanogenic turnover. During the different applied operational conditions, the bacterial community was especially impacted, resulting in substantial shifts of taxonomic groups. Notably, Aeromonadaceae was the only bacterial group positively correlated with increasing hydrogen consumption rates. The capacity of Aeromonadaceae to extracellularly donate electrons suggests that direct interspecies electron transfer (DIET) enhanced biogas upgrading. Overall, the proposed innovative biological in-situ biogas upgrading technology using the UAPB configuration shows promising results for stable, simple, and effective biological biogas upgrading.

Spiral-Pipe Gas Anaerobic Digester

The reduction of carbon dioxide to methane using hydrogen is an important process in biogas production. However, designing gas anaerobic digesters (GADs) based on this reaction presents several challenges. In this study, we developed an innovative spiral-pipe gas anaerobic digester (SGAD) to increase the displacement distance between the bubbles, thus prolonging the gas retention time and facilitating the reduction of CO2 to CH4 via H2. The process was successfully demonstrated by using a CO2/H2 ratio of 1:3 and a gas-feeding rate of 3.9 L Lr -1 d-1. During the experiment, more than 98% of the CO2 and 96% of the H2 were consumed, resulting in biogas containing ca. 86-96% CH4. Additionally, we applied our proposed evaluation methodology for assessing GAD performance to evaluate the performance of the SGAD. This methodology serves as a reference for evaluating and designing GAD systems. The innovative design of the SGAD and the corresponding evaluation methodology offer new insights into the design of reactors.

Strategies to overcome mass transfer limitations of hydrogen during anaerobic gaseous fermentations: A comprehensive review

Fermentation of gaseous substrates such as carbon dioxide (CO₂) has emerged as a sustainable approach for transforming greenhouse gas emissions into renewable fuels and biochemicals. CO₂ fermentations are catalyzed by hydrogenotrophic methanogens and homoacetogens, these anaerobic microorganisms selectively reduce CO₂ using hydrogen (H₂) as electron donor. However, H₂ possesses low solubility in liquid media leading to slow mass transport, limiting the reaction rates of CO₂ reduction. Solving the problems of mass transport of H₂ could boost the advance of technologies for valorizing industrial CO₂-rich streams, like biogas or syngas. The application could further be extended to combustion flue gases or even atmospheric CO₂. In this work, an overview of strategies for overcoming H₂ mass transport limitations during methanogenic and acetogenic fermentation of H₂ and CO₂ is presented. The potential for using these strategies in future full-scale facilities and the knowledge gaps for these applications are discussed in detail.

Advances in cathode designs and reactor configurations of microbial electrosynthesis systems to facilitate gas electro-fermentation

In gas fermentation, a range of chemolithoautotrophs fix single-carbon (C1) gases (CO₂ and CO) when H₂ or other reductants are available. Microbial electrosynthesis (MES) enables CO₂ reduction by generating H₂ or reducing equivalents with the sole input of renewable electricity. A combined approach as gas electro-fermentation is attractive for the sustainable production of biofuels and biochemicals utilizing C1 gases. Various platform compounds such as acetate, butyrate, caproate, ethanol, butanol and bioplastics can be produced. However, technological challenges pertaining to the microbe-material interactions such as poor gas-liquid mass transfer, low biomass and biofilm coverage on cathode, low productivities still exist. We are presenting a review on latest developments in MES focusing on the configuration and design of cathodes that can address the challenges and support the gas electro-fermentation. Overall, the opportunities for advancing CO and CO₂-based biochemicals and biofuels production in MES with suitable cathode/reactor design are prospected.

Ex-situ biogas upgrading in thermophilic trickle bed reactors packed with micro-porous packing materials

Two thermophilic trickle bed reactors (TBRs) were packed with different packing densities with polyurethane foam (PUF) and their performance under different retention times were evaluated during ex-situ biogas upgrading process. The results showed that the TBR more tightly packed i.e. containing more layers of PUF achieved higher H₂ utilization efficiency (>99%) and thus, higher methane content (>95%) in the output gas. The tightly packed micro-porous PUF enhanced biofilm immobilization, gas-liquid mass transfer and biomethanation efficiency. Moreover, applying a continuous high-rate nutrient trickling could lead to liquid overflow resulting in formation of non-homogenous biofilm and severe deduction of biomethanation efficiency. High-throughput 16S rRNA gene sequencing revealed that the liquid media were predominated by hydrogenotrophic methanogens. Moreover, members of Peptococcaceae family and uncultured members of Clostridia class were identified as the most abundant species in the biofilm. The proliferation of hydrogenotrophic methanogens together with syntrophic bacteria showed that H₂ addition resulted in altering the microbial community in biogas upgrading process.

Hydrogenotrophs-Based Biological Biogas Upgrading Technologies

Biogas produced from anaerobic digestion consists of 55–65% methane and 35–45% carbon dioxide, with an additional 1–2% of other impurities. To utilize biogas as renewable energy, a process called biogas upgrading is required. Biogas upgrading is the separation of methane from carbon dioxide and other impurities, and is performed to increase CH₄ content to more than 95%, allowing heat to be secured at the natural gas level. The profitability of existing biogas technologies strongly depends on operation and maintenance costs. Conventional biogas upgrading technologies have many issues, such as unstable high-purity methane generation and high energy consumption. However, hydrogenotrophs-based biological biogas upgrading offers an advantage of converting CO₂ in biogas directly into CH₄ without additional processes. Thus, biological upgrading through applying hydrogenotrophic methanogens for the biological conversion of CO₂ and H₂ to CH₄ receives growing attention due to its simplicity and high technological potential. This review analyzes the recent advance of hydrogenotrophs-based biomethanation processes, addressing their potential impact on public acceptance of biogas plants for the promotion of biogas production.

A membrane biofilm reactor for hydrogenotrophic methanation

Biomethanation of CO₂ has been proven to be a feasible way to produce methane with the employment of H₂ as electron source. Subject of the present study is a custom-made membrane biofilm reactor for hydrogenotrophic methanation by archaeal biofilms cultivated on membrane surfaces. Reactor layout was adapted to allow for in situ biofilm analysis via optical coherence tomography. At a feeding ratio of H₂/CO₂ of 3.6, and despite the low membrane surface to reactor volume ratio of 57.9 m² m^-3, the maximum methane production per reactor volume reached up to 1.17 Nm³ m^-3 d^-1 at a methane content of the produced gas above 97% (v/v). These results demonstrate that the concept of membrane bound biofilms enables improved mass transfer by delivering substrate gases directly to the biofilm, thus, rendering the bottleneck of low solubility of hydrogen in water less drastic.