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Patel RV, Yadav A, Shahi VK. Advances in membrane distillation for wastewater treatment: Innovations, challenges, and sustainable opportunities. THE SCIENCE OF THE TOTAL ENVIRONMENT 2025; 969:178749. [PMID: 40022985 DOI: 10.1016/j.scitotenv.2025.178749] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/11/2024] [Revised: 02/01/2025] [Accepted: 02/03/2025] [Indexed: 03/04/2025]
Abstract
Water pollution and the growing demand for zero liquid discharge solutions have driven the development of advanced wastewater treatment technologies. Membrane distillation (MD) is a promising thermal-based process capable of treating high-salinity brines and wastewater. This review provides an in-depth analysis of MD configurations, operating principles, and membrane characteristics while addressing key challenges such as fouling and pore wetting which hinder large-scale implementation. To overcome these limitations, various membrane fabrication and modification strategies, including physical and chemical approaches, have been explored. The integration of MD with other processes (hybrid MD) for wastewater treatment is also examined. A comprehensive discussion on the mechanisms of organic, inorganic, and biological fouling and their impact on MD performance is presented. Additionally, recent advancements in antifouling strategies, including surface modifications, novel materials, and operational optimizations, are reviewed. Furthermore, the review critically analyzes membrane wetting, its governing mechanisms, and mitigation techniques. By summarizing the current challenges and future prospects, this work provides valuable insights into improving MD performance for practical applications. The findings serve as a foundation for further research and technological advancements in the field of wastewater treatment using MD.
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Affiliation(s)
- Raj Vardhan Patel
- CSIR-Central Salt & Marine Chemicals Research Institute, Bhavnagar-364002, India; Academy of Scientific and Innovative Research (AcSIR), Ghaziabad-201002, India.
| | - Anshul Yadav
- CSIR-Central Salt & Marine Chemicals Research Institute, Bhavnagar-364002, India; Department of Water Resources Development and Management, Indian Institute of Technology Roorkee, 247667, India.
| | - Vinod Kumar Shahi
- CSIR-Central Salt & Marine Chemicals Research Institute, Bhavnagar-364002, India; Department of Polymer and Process Engineering, Indian Institute of Technology Roorkee, 247667, India.
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Nthunya LN, Chong KC, Lai SO, Lau WJ, López-Maldonado EA, Camacho LM, Shirazi MMA, Ali A, Mamba BB, Osial M, Pietrzyk-Thel P, Pregowska A, Mahlangu OT. Progress in membrane distillation processes for dye wastewater treatment: A review. CHEMOSPHERE 2024; 360:142347. [PMID: 38759802 DOI: 10.1016/j.chemosphere.2024.142347] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/11/2024] [Revised: 04/26/2024] [Accepted: 05/14/2024] [Indexed: 05/19/2024]
Abstract
Textile and cosmetic industries generate large amounts of dye effluents requiring treatment before discharge. This wastewater contains high levels of reactive dyes, low to none-biodegradable materials and chemical residues. Technically, dye wastewater is characterised by high chemical and biological oxygen demand. Biological, physical and pressure-driven membrane processes have been extensively used in textile wastewater treatment plants. However, these technologies are characterised by process complexity and are often costly. Also, process efficiency is not achieved in cost-effective biochemical and physical treatment processes. Membrane distillation (MD) emerged as a promising technology harnessing challenges faced by pressure-driven membrane processes. To ensure high cost-effectiveness, the MD can be operated by solar energy or low-grade waste heat. Herein, the MD purification of dye wastewater is comprehensively and yet concisely discussed. This involved research advancement in MD processes towards removal of dyes from industrial effluents. Also, challenges faced by this process with a specific focus on fouling are reviewed. Current literature mainly tested MD setups in the laboratory scale suggesting a deep need of further optimization of membrane and module designs in near future, especially for textile wastewater treatment. There is a need to deliver customized high-porosity hydrophobic membrane design with the appropriate thickness and module configuration to reduce concentration and temperature polarization (CP and TP). Also, energy loss should be minimized while increasing dye rejection and permeate flux. Although laboratory experiments remain pivotal in optimizing the MD process for treating dye wastewater, the nature of their time intensity poses a challenge. Given the multitude of parameters involved in MD process optimization, artificial intelligence (AI) methodologies present a promising avenue for assistance. Thus, AI-driven algorithms have the potential to enhance overall process efficiency, cutting down on time, fine-tuning parameters, and driving cost reductions. However, achieving an optimal balance between efficiency enhancements and financial outlays is a complex process. Finally, this paper suggests a research direction for the development of effective synthetic and natural dye removal from industrially discharged wastewater.
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Affiliation(s)
- Lebea N Nthunya
- Molecular Sciences Institute, School of Chemistry, University of the Witwatersrand, Private Bag X3, 2050, Johannesburg, South Africa.
| | - Kok Chung Chong
- Department of Chemical Engineering, Lee Kong Chian Faculty of Engineering and Science, Universiti Tunku Abdul Rahman, Jalan Sungai Long, Kajang 43000, Selangor, Malaysia; Centre of Photonics and Advanced Materials Research, Universiti Tunku Abdul Rahman, Kampar 31900, Perak, Malaysia
| | - Soon Onn Lai
- Department of Chemical Engineering, Lee Kong Chian Faculty of Engineering and Science, Universiti Tunku Abdul Rahman, Jalan Sungai Long, Kajang 43000, Selangor, Malaysia; Centre of Photonics and Advanced Materials Research, Universiti Tunku Abdul Rahman, Kampar 31900, Perak, Malaysia
| | - Woei Jye Lau
- Advanced Membrane Technology Research Centre (AMTEC), Faculty of Chemical and Energy Engineering, Universiti Teknologi Malaysia, Johor Bahru 81310, Johor, Malaysia
| | | | - Lucy Mar Camacho
- Department of Environmental Engineering, Texas A&M University-Kingsville, MSC 2013, 700 University Blvd., Kingsville, TX 78363, USA
| | - Mohammad Mahdi A Shirazi
- Centre for Membrane Technology, Department of Chemistry and Bioscience, Aalborg University, Fredrik Bajers Vej 7H, 9220 Aalborg, Denmark
| | - Aamer Ali
- Centre for Membrane Technology, Department of Chemistry and Bioscience, Aalborg University, Fredrik Bajers Vej 7H, 9220 Aalborg, Denmark
| | - Bhekie B Mamba
- Institute for Nanotechnology and Water Sustainability, College of Science, Engineering and Technology, University of South Africa, Florida Science Campus, 1709 Roodepoort, South Africa
| | - Magdalena Osial
- Institute of Fundamental Technological Research, Polish Academy of Sciences, Pawińskiego 5B, 02-106 Warsaw, Poland
| | - Paulina Pietrzyk-Thel
- Institute of Fundamental Technological Research, Polish Academy of Sciences, Pawińskiego 5B, 02-106 Warsaw, Poland
| | - Agnieszka Pregowska
- Institute of Fundamental Technological Research, Polish Academy of Sciences, Pawińskiego 5B, 02-106 Warsaw, Poland
| | - Oranso T Mahlangu
- Institute for Nanotechnology and Water Sustainability, College of Science, Engineering and Technology, University of South Africa, Florida Science Campus, 1709 Roodepoort, South Africa.
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Naderi N, Ganjali F, Eivazzadeh-Keihan R, Maleki A, Sillanpää M. Applications of hollow nanostructures in water treatment considering organic, inorganic, and bacterial pollutants. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2024; 356:120670. [PMID: 38531142 DOI: 10.1016/j.jenvman.2024.120670] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/10/2023] [Revised: 03/03/2024] [Accepted: 03/12/2024] [Indexed: 03/28/2024]
Abstract
One of the major issues of modern society is water contamination with different organic, inorganic, and contaminants bacteria. Finding cost-effective and efficient materials and methods for water treatment and environment remediation is among the scientists' most important considerations. Hollow-structured nanomaterials, including hollow fiber membranes, hollow spheres, hollow nanoboxes, etc., have shown an exciting capability for wastewater refinement approaches, including membrane technology, adsorption, and photocatalytic procedure due to their extremely high specific surface area, high porosity, unique morphology, and low density. Diverse hollow nanostructures could potentially eliminate organic contaminants, including dyes, antibiotics, oil/water emulsions, pesticides, and other phenolic compounds, inorganic pollutants, such as heavy metal ions, salts, phosphate, bromate, and other ions, and bacteria contaminations. Here, a comprehensive overview of hollow nanostructures' fabrication and modification, water contaminant classification, and recent studies in the water treatment field using hollow-structured nanomaterials with a comparative attitude have been provided, indicating the privilege abd detriments of this class of nanomaterials. Eventually, the future outlook of employing hollow nanomaterials in water refinery systems and the upcoming challenges arising in scaling up are also propounded.
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Affiliation(s)
- Nooshin Naderi
- Catalysts and Organic Synthesis Research Laboratory, Department of Chemistry, Iran University of Science and Technology, Tehran, 16846-13114, Iran
| | - Fatemeh Ganjali
- Catalysts and Organic Synthesis Research Laboratory, Department of Chemistry, Iran University of Science and Technology, Tehran, 16846-13114, Iran
| | - Reza Eivazzadeh-Keihan
- Catalysts and Organic Synthesis Research Laboratory, Department of Chemistry, Iran University of Science and Technology, Tehran, 16846-13114, Iran.
| | - Ali Maleki
- Catalysts and Organic Synthesis Research Laboratory, Department of Chemistry, Iran University of Science and Technology, Tehran, 16846-13114, Iran.
| | - Mika Sillanpää
- Department of Chemical Engineering, School of Mining, Metallurgy and Chemical Engineering, University of Johannesburg, P. O. Box 17011, Doornfontein, 2028, South Africa; International Research Centre of Nanotechnology for Himalayan Sustainability (IRCNHS), Shoolini University, Solan, 173212, Himachal Pradesh, India; Department of Biological and Chemical Engineering, Aarhus University, Nørrebrogade 44, 8000, Aarhus C, Denmark; Department of Civil Engineering, University Centre for Research & Development, Chandigarh University, Gharuan, Mohali, Punjab, India.
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Jin Q, Zhang X, Li F, Zhao X. Hydrophobic modification of a PVDF hollow fiber membrane by plasma activation and silane grafting for membrane distillation. WATER SCIENCE AND TECHNOLOGY : A JOURNAL OF THE INTERNATIONAL ASSOCIATION ON WATER POLLUTION RESEARCH 2023; 87:2806-2819. [PMID: 37318925 PMCID: wst_2023_166 DOI: 10.2166/wst.2023.166] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/17/2023]
Abstract
Polyvinylidene fluoride (PVDF) hollow fibers were hydrophobically modified using a simple and scalable method of plasma activation and silane grafting. The effects of plasma gas, applied voltage, activation time, silane type, and concentration were investigated according to the membrane hydrophobicity and direct contact membrane distillation (DCMD) performance. Two kinds of silane were used, including methyl trichloroalkyl silane (MTCS) and 1H,1H,2H,2H-perfluorooctane trichlorosilane silanes (PTCS). The membranes were characterized by techniques such as Fourier transform infrared (FTIR), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and contact angle. The contact angle of the pristine membrane was 88°, which increased to 112°-116° after modification. Meanwhile, the pore size and porosity decreased. In DCMD, the maximum rejection reached 99.95% by the MTCS-grafted membrane, while the flux decreased by 35% and 65% for the MTCS- and PTCS-grafted membranes, respectively. Treating humic acid-contained solution, the modified membrane showed steadier water flux and higher salt rejection than the pristine membrane, and 100% flux recovery was achieved by simple water flushing. This two-step method of plasma activation and silane grafting is very simple and effective to improve the hydrophobicity and DCMD performance of PVDF hollow fibers. However, further study on improving the water flux should be carried out.
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Affiliation(s)
- Qiaoru Jin
- Lab of Environmental Science & Technology, INET, Tsinghua University, Beijing 100084, China E-mail: ; School of Environmental Science & Engineering, Suzhou University of Science and Technology, Suzhou 215009, China; Q.J. and X.Z. are co-first authors
| | - Xue Zhang
- Lab of Environmental Science & Technology, INET, Tsinghua University, Beijing 100084, China E-mail: ; Q.J. and X.Z. are co-first authors
| | - Fuzhi Li
- Lab of Environmental Science & Technology, INET, Tsinghua University, Beijing 100084, China E-mail:
| | - Xuan Zhao
- Lab of Environmental Science & Technology, INET, Tsinghua University, Beijing 100084, China E-mail:
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Arjmand E, Mansourizadeh A, Ghaedi AM, Rahbari‐Sisakht M. Surface modification of porous polyvinylidene fluoride hollow fiber membrane by sulfonated poly(ether ether ketone) coating for membrane distillation of oily wastewater. J Appl Polym Sci 2022. [DOI: 10.1002/app.53196] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Ehsan Arjmand
- Department of Chemical Engineering, Membrane Science and Technology Research Center (MSTRC), Gachsaran Branch Islamic Azad University Gachsaran Iran
| | - Amir Mansourizadeh
- Department of Chemical Engineering, Membrane Science and Technology Research Center (MSTRC), Gachsaran Branch Islamic Azad University Gachsaran Iran
| | - Abdol Mohammad Ghaedi
- Department of Chemistry, Membrane Science and Technology Research Center (MSTRC), Gachsaran Branch Islamic Azad University Gachsaran Iran
| | - Masoud Rahbari‐Sisakht
- Department of Chemical Engineering, Membrane Science and Technology Research Center (MSTRC), Gachsaran Branch Islamic Azad University Gachsaran Iran
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Lau HS, Lau SK, Soh LS, Hong SU, Gok XY, Yi S, Yong WF. State-of-the-Art Organic- and Inorganic-Based Hollow Fiber Membranes in Liquid and Gas Applications: Looking Back and Beyond. MEMBRANES 2022; 12:539. [PMID: 35629866 PMCID: PMC9144028 DOI: 10.3390/membranes12050539] [Citation(s) in RCA: 13] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/14/2022] [Revised: 05/19/2022] [Accepted: 05/20/2022] [Indexed: 11/16/2022]
Abstract
The aggravation of environmental problems such as water scarcity and air pollution has called upon the need for a sustainable solution globally. Membrane technology, owing to its simplicity, sustainability, and cost-effectiveness, has emerged as one of the favorable technologies for water and air purification. Among all of the membrane configurations, hollow fiber membranes hold promise due to their outstanding packing density and ease of module assembly. Herein, this review systematically outlines the fundamentals of hollow fiber membranes, which comprise the structural analyses and phase inversion mechanism. Furthermore, illustrations of the latest advances in the fabrication of organic, inorganic, and composite hollow fiber membranes are presented. Key findings on the utilization of hollow fiber membranes in microfiltration (MF), nanofiltration (NF), reverse osmosis (RO), forward osmosis (FO), pervaporation, gas and vapor separation, membrane distillation, and membrane contactor are also reported. Moreover, the applications in nuclear waste treatment and biomedical fields such as hemodialysis and drug delivery are emphasized. Subsequently, the emerging R&D areas, precisely on green fabrication and modification techniques as well as sustainable materials for hollow fiber membranes, are highlighted. Last but not least, this review offers invigorating perspectives on the future directions for the design of next-generation hollow fiber membranes for various applications. As such, the comprehensive and critical insights gained in this review are anticipated to provide a new research doorway to stimulate the future development and optimization of hollow fiber membranes.
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Affiliation(s)
- Hui Shen Lau
- School of Energy and Chemical Engineering, Xiamen University Malaysia, Sepang 43900, Selangor, Malaysia; (H.S.L.); (S.K.L.); (L.S.S.); (S.U.H.); (X.Y.G.)
| | - Siew Kei Lau
- School of Energy and Chemical Engineering, Xiamen University Malaysia, Sepang 43900, Selangor, Malaysia; (H.S.L.); (S.K.L.); (L.S.S.); (S.U.H.); (X.Y.G.)
| | - Leong Sing Soh
- School of Energy and Chemical Engineering, Xiamen University Malaysia, Sepang 43900, Selangor, Malaysia; (H.S.L.); (S.K.L.); (L.S.S.); (S.U.H.); (X.Y.G.)
| | - Seang Uyin Hong
- School of Energy and Chemical Engineering, Xiamen University Malaysia, Sepang 43900, Selangor, Malaysia; (H.S.L.); (S.K.L.); (L.S.S.); (S.U.H.); (X.Y.G.)
| | - Xie Yuen Gok
- School of Energy and Chemical Engineering, Xiamen University Malaysia, Sepang 43900, Selangor, Malaysia; (H.S.L.); (S.K.L.); (L.S.S.); (S.U.H.); (X.Y.G.)
| | - Shouliang Yi
- U.S. Department of Energy, National Energy Technology Laboratory, 626 Cochrans Mill Rd, Pittsburgh, PA 15236, USA;
| | - Wai Fen Yong
- School of Energy and Chemical Engineering, Xiamen University Malaysia, Sepang 43900, Selangor, Malaysia; (H.S.L.); (S.K.L.); (L.S.S.); (S.U.H.); (X.Y.G.)
- College of Chemistry and Chemical Engineering, Xiamen University, Xiamen 361005, China
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