Effect of Severe Plastic Deformation on Structure and Properties of Al-Sc-Ta and Al-Sc-Ti Alloys

The comparative analysis of the effect of monotonous and non-monotonous severe plastic deformations (SPD) on the structure and properties of aluminum alloys has been carried out. Conventional hydrostatic extrusion (HE) with a constant deformation direction and equal-channel angular hydroextrusion (ECAH) with an abrupt change in the deformation direction were chosen for the cases of monotonous and non-monotonous SPD, respectively. Model cast hypoeutectic Al-0.3%Sc alloys and hypereutectic Al-0.6%Sc alloys with Ta and Ti additives were chosen for studying. It was demonstrated that SPD of the alloys resulted in the segregation of the material into active and inactive zones which formed a banded structure. The active zones were shown to be bands of localized plastic deformation. The distance between zones was found to be independent of the accumulated strain degree and was in the range of 0.6-1 μm. Dynamic recrystallization in the active zones was observed using TEM. The dynamic recrystallization was accompanied by the formation of disclinations, deformation bands, low-angle, and high-angle boundaries, i.e., rotational deformation modes developed. The dynamic recrystallization was more intense during the non-monotonous deformation as compared with the monotonous one, which was confirmed by the reduction of texture degree in the materials after ECAH.

Orientation Evolution during Equal Angular Channel Extrusion of Copper Single Crystal

The orientation evolution in Copper single crystal during ECAE (in Route C) has been investigated experimentally for 90° die angle by X-ray diffraction and TEM-OIM. It is shown that after the previous three passes of ECAE, orientation evolutes with similar mechanism to the simple shear deformation. The grain subdivision occurs with the appearance of many low angle grain boundaries. After four times extrusions the ED of the samples remains stable, their ND rotates around the ED by about 20°. After five times extrusions the main texture component remains stable.

Equal Channel Extrusion Heterogeneities in Recrystallized Copper

Various processing routes have been studied to develop the most efficient route toward microstructure refinement and texture homogenization. Most studies have focused on the central shear zone in round or square cross-section rods. However, the utility or application of these materials is subject to conditions across the entire rod. This study begins to investigate the development of recrystallization textures and microstructures across copper ECAE processed via route Bc through 16 passes. Although the recrystallized condition appears to be reasonably homogeneous after 4 or 8 passes, additional passes lead to stronger, heterogeneous recrystallization textures and coarsened microstructures.