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Wang Y, Guo F, Liao X, Li S, Yan Z, Zou F, Peng Q, Li G. High-expansion-ratio PLLA/PDLA/HNT composite foams with good thermally insulating property and enhanced compression performance via supercritical CO 2. Int J Biol Macromol 2023; 236:123961. [PMID: 36898452 DOI: 10.1016/j.ijbiomac.2023.123961] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/25/2022] [Revised: 02/22/2023] [Accepted: 03/04/2023] [Indexed: 03/11/2023]
Abstract
It has been a great challenge to prepare high-expansion-ratio polylactide (PLA) foam with eminent thermal insulation and compression performance in packaging field. Herein, a naturally formed nanofiller halloysite nanotube (HNT) and stereocomplex (SC) crystallites were introduced into PLA with a supercritical CO2 foaming method to improve foaming behavior and physical properties. The compressive performance and thermal insulation properties of the obtained poly(L-lactic acid) (PLLA)/poly(D-lactic acid) (PDLA)/HNT composite foams were successfully investigated. At a HNT content of 1 wt%, the PLLA/PDLA/HNT blend foam with an expansion ratio of 36.7 folds showed a thermal conductivity as low as 30.60 mW/(m·K). Meanwhile, the compressive modulus of PLLA/PDLA/HNT foam was 115% higher than that of PLLA/PDLA foam without HNT. Moreover, the crystallinity of PLLA/PDLA/HNT foam was dramatically improved after annealing, thus the results showed that compressive modulus of the annealed foam increased by as high as 72%, while it still maintained good heat insulation with the thermal conductivity of 32.63 mW/(m·K). This work provides a green method for the preparation of biodegradable PLA foams with admirable heat resistance and mechanical performance.
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Affiliation(s)
- Yao Wang
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Fumin Guo
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Xia Liao
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China.
| | - Shaojie Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Zhihui Yan
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Fangfang Zou
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Qianyun Peng
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
| | - Guangxian Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, Sichuan 610065, China
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Kumar A, Patham B, Mohanty S, Nayak SK. Simulation-Based Approach for Probing Rheology-Processing-Structure Relationships in Foam Blow Molding. INT POLYM PROC 2019. [DOI: 10.3139/217.3801] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
Abstract
AbstractThe broad objective of this work was to demonstrate a modelling and simulation framework for foam blow molding using commercially available simulation software. The simulation framework would have to account for the initial morphology of the foam, the relationship between the morphology and the rheological and deformation characteristics of the foam at high temperatures and high strains that are typically encountered during blow molding, and correlate the strains developed during blow molding to the morphological aspects in the resulting blow molded part. These aspects are addressed in this paper using simulations of uniaxial tensile deformation of a virtual representative volume element of a foam microstructure (rendered in DIGIMAT-FE) to derive the nonlinear tensile response of the foam at high temperatures (using ABAQUS). The resulting simulated stress-strain curve is employed to parameterize a nonlinear rheological constitutive equation. These parameters are then employed for the homogenized representation of the foam in the blow molding simulation carried out in B-SIM, a commercially available simulation software for blow molding. The regions where the simulated parison has undergone primarily uniaxial elongation are then mapped back to the expected local foam morphology using the transfer functions derived from the RVE simulations. These steps result in a preliminary and simple demonstration of the simulation framework, and offer a template that can be detailed further with experimental rheological information on actual foamed parisons, and more detailed post-processing algorithms to correlate multiaxial elongations with microstructure.
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Affiliation(s)
- A. Kumar
- 1Central Institute of Plastics Engineering and Technology (CIPET), Chennai, India
| | - B. Patham
- 2SABIC Technology Centre, Bangalore, India
| | - S. Mohanty
- 3Laboratory for Advanced Research in Polymeric Materials (LARPM-CIPET), Bhubaneswar, India
| | - S. K. Nayak
- 1Central Institute of Plastics Engineering and Technology (CIPET), Chennai, India
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Abstract
Abstract
Recently, several companies have started to use the foaming technology in blow molding processes, primarily in extrusion blow molding. Despite the design complexity involved in the preform blow molding method, substantial advantages result when microcellular foaming and blow molding are combined. In preform and extrusion blow molding, the preform (i. e., the parison) undergoes significant biaxial stress during the inflation stage. Since either extensional or shear stress can dramatically improve cell nucleation, an externally applied stress can cause small-scale, local pressure variations throughout the sample, thus reducing the energy barrier for cell nucleation. So, unlike the current low-pressure foam blow molding technology, where cell nucleation occurs before inflating the preform/parison, we used a high-pressure system to prevent premature foaming in the shaping stage. Consequently, cell nucleation was induced after biaxial stresses were created to induce a higher cell density.
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Affiliation(s)
- L. H. Mark
- Microcellular Plastics Manufacturing Laboratory , Department of Mechanical and Industrial Engineering, University of Toronto, Toronto , Canada
| | - R. K. M. Chu
- Microcellular Plastics Manufacturing Laboratory , Department of Mechanical and Industrial Engineering, University of Toronto, Toronto , Canada
- Sabic Limburg B.V. , Geleen , The Netherlands
| | - G.-L. Wang
- Microcellular Plastics Manufacturing Laboratory , Department of Mechanical and Industrial Engineering, University of Toronto, Toronto , Canada
- School of Material Science and Engineering , Shandong University, Jinan, Shandong , PRC
| | - C. B. Park
- Microcellular Plastics Manufacturing Laboratory , Department of Mechanical and Industrial Engineering, University of Toronto, Toronto , Canada
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Keshtkar M, Nofar M, Park C, Carreau P. Extruded PLA/clay nanocomposite foams blown with supercritical CO2. POLYMER 2014. [DOI: 10.1016/j.polymer.2014.06.059] [Citation(s) in RCA: 136] [Impact Index Per Article: 13.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Zhai W, Wang J, Chen N, Naguib HE, Park CB. The orientation of carbon nanotubes in poly(ethylene-co-octene) microcellular foaming and its suppression effect on cell coalescence. POLYM ENG SCI 2012. [DOI: 10.1002/pen.23157] [Citation(s) in RCA: 52] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/25/2023]
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