Polyamide blend-based nanocomposites: A review

The Effects of the Deacetylation of Chitin Nanowhiskers on the Performance of PCL/PLA Bio-Nanocomposites

The multiple roles of organic nanofillers in biodegradable nanocomposites (NC) with a blend-based matrix is not yet fully understood. This work highlights combination of reinforcing and structure-directing effects of chitin nanowhiskers (CNW) with different degrees of deacetylation (DA), i.e., content of primary or secondary amines on their surface, in the nanocomposite with the PCL/PLA 1:1 matrix. Of importance is the fact that aminolysis with CNW leading to chain scission of both polyesters, especially of PLA, is practically independent of DA. DA also does not influence thermal stability. At the same time, the more marked chain scission/CNW grafting for PLA in comparison to PCL, causing changes in rheological parameters of components and related structural alterations, has crucial effects on mechanical properties in systems with a bicontinuous structure. Favourable combinations of multiple effects of CNW leads to enhanced mechanical performance at low 1% content only, whereas negative effects of structural changes, particularly of changed continuity, may eliminate the reinforcing effects of CNW at higher contents. The explanation of both synergistic and antagonistic effects of structures formed is based on the correspondence of experimental results with respective basic model calculations.

Effect of Polydopamine Coating of Cellulose Nanocrystals on Performance of PCL/PLA Bio-Nanocomposites

In bio-nanocomposites with a poly(lactic acid) (PLA)/poly(ε-caprolactone) (PCL) matrix with neat and polydopamine (PDA)-coated cellulose nanocrystals (CNCd), the use of different mixing protocols with masterbatches prepared by solution casting led to marked variation of localization, as well as reinforcing and structure-directing effects, of cellulose nanocrystals (CNC). The most balanced mechanical properties were found with an 80/20 PLA/PCL ratio, and complex PCL/CNC structures were formed. In the nanocomposites with a bicontinuous structure (60/40 and 40/60 PLA/PCL ratios), pre-blending the CNC and CNCd/PLA caused a marked increase in the continuity of mechanically stronger PLA and an improvement in related parameters of the system. On the other hand, improved continuity of the PCL phase when using a PCL masterbatch may lead to the reduction in or elimination of reinforcing effects. The PDA coating of CNC significantly changed its behavior. In particular, a higher affinity to PCL and ordering of PLA led to dissimilar structures and interface transformations, while also having antagonistic effects on mechanical properties. The negligible differences in bulk crystallinity indicate that alteration of mechanical properties may have originated from differences in crystallinity at the interface, also influenced by presence of CNC in this area. The complex effect of CNC on bio-nanocomposites, including the potential of PDA coating to increase thermal stability, is worthy of further study.

Optoelectronic investigation and spectroscopic characteristics of polyamide-66 polymer

A semi-crystalline designated nylon 66 polymer is a crucial, high-performance engineering material that is used in wide variety of industrial applications including sensors, electrical insulators, electronic devices, and automotive sector. Using modules based on density functional theory and finite-field approaches, this work explores the optoelectronic and spectroscopic characteristics of this polymer. Absorption, dielectric function, refractive index, and optical conductivity are the principle topics of this study. The effects indicated that nylon 66 is a first-rate insulator and the degree of crystallinity estimated is 46.44%. The simulated bandgap vs. the Tauc relation value is greater than 7.0 eV and has a proportional inaccuracy of 2.36%. Absorption coefficient value, however, suggests that while the refractive index and dielectric function remain stable, the optical conductivity is elevated. In order to determine the advantages appropriate for many applications, this research develops a strong basis and perception of the linear and nonlinear optical properties of nylon 66.

Thermal, Morphological, Electrical Properties and Touch-Sensor Application of Conductive Carbon Black-Filled Polyamide Composites

Polyamide 66 (PA66) is a well-known engineering thermoplastic polymer, primarily employed in polymer composites with fillers and additives of different nature and dimensionality (1D, 2D and 3D) used as alternatives to metals in various technological applications. In this work, carbon black (CB), a conductive nanofiller, was used to reinforce the PA66 polymer in the 9–27 wt. % CB loading range. The reason for choosing CB was intrinsically associated with its nature: a nanostructured carbon filler, whose agglomeration characteristics affect the electrical properties of the polymer composites. Crystallinity, phase composition, thermal behaviour, morphology, microstructure, and electrical conductivity, which are all properties engendered by nanofiller dispersion in the polymer, were investigated using thermal analyses (thermogravimetry and differential scanning calorimetry), microscopies (scanning electron and atomic force microscopies), and electrical conductivity measurements. Interestingly, direct current (DC) electrical measurements and conductive-AFM mapping through the samples enable visualization of the percolation paths and the ability of CB nanoparticles to form aggregates that work as conductive electrical pathways beyond the electrical percolation threshold. This finding provides the opportunities to investigate the degree of filler dispersion occurring during the transformation processes, while the results of the electrical properties also contribute to enabling the use of such conductive composites in sensor and device applications. In this regard, the results presented in this paper provide evidence that conductive carbon-filled polymer composites can work as touch sensors when they are connected with conventional low-power electronics and controlled by inexpensive and commercially available microcontrollers.

Improving dispersive mixing in compatibilized polystyrene/polyamide-6 blends via extension-dominated reactive single-screw extrusion

Extensional mixing elements (EMEs) that impose extension-dominated flow via stationary single-plane or double-plane hyperbolic converging-diverging channels were previously designed for twin-screw and single-screw extruders (TSE and SSE, respectively). In a recently published work by the authors, reactive extrusion was performed on PS/PA6 polymer blends TSE using EMEs and a crystalline phase transition of the minor phase in these droplets was observed as the size of droplet decreases from micron to submicron. Herein, we expand upon this work to SSE and study: a) The ability of the EMEs to improve dispersive mixing in the same blends; b) Assess the possibility of achieving the same crystalline phase transition in SSEs. The final blends were characterized by DSC, rheologically and morphologically via SEM, and the results show that while EME-based SSE leads to much improved mixing, better than non-EME TSE, the reduction in size of the PA6 disperse phase is not enough to induce the phase transition observed in EME-based TSE.

Barrier Properties of Layered-Silicate Reinforced Ethylenepropylenediene Monomer/Chloroprene Rubber Nanorubbers

The triacetin and nitroglycerin barrier properties of layered-silicate reinforced ethylenepropylenediene monomer/chloroprene rubber (EPDM/CR) nanorubbers were investigated as rocket-propellant inhibitors. EPDM/CR nanorubbers with intercalated structures were formulated and prepared by the melt-compounding method. The triacetin permeability and nitroglycerin absorption were observed to decrease with increasing layered-silicate content. The layered silicates also improved the flame retardancies of the nanorubbers by forming silicate reinforced carbonaceous chars. Layered-silicate reinforced EPDM/CR nanorubbers are potentially effective rocket propellant-inhibiting materials.

Synthesis and Properties of Carbon Nanotube-Grafted Silica Nanoarchitecture-Reinforced Poly(Lactic Acid)

A novel nanoarchitecture-reinforced poly(lactic acid) (PLA) nanocomposite was prepared using multi-walled carbon nanotube (MWCNT)-grafted silica nanohybrids as reinforcements. MWCNT-grafted silica nanohybrids were synthesized by the generation of silica nanoparticles on the MWCNT surface through the sol-gel technique. This synthetic method involves organo-modified MWCNTs that are dispersed in tetrahydrofuran, which incorporates tetraethoxysilane that undergoes an ultrasonic sol-gel process. Gelation yielded highly dispersed silica on the organo-modified MWCNTs. The structure and properties of the nanohybrids were established using ²⁹Si nuclear magnetic resonance, Raman spectroscopy, wide-angle X-ray diffraction, thermogravimetric analysis, and transmission electron microscopy. The resulting MWCNT nanoarchitectures were covalently assembled into silica nanoparticles, which exhibited specific and controllable morphologies and were used to reinforce biodegradable PLA. The tensile strength and the heat deflection temperature (HDT) of the PLA/MWCNT-grafted silica nanocomposites increased when the MWCNT-grafted silica was applied to the PLA matrix; by contrast, the surface resistivity of the PLA/MWCNT-grafted silica nanocomposites appeared to decline as the amount of MWCNT-grafted silica in the PLA matrix increased. Overall, the reinforcement of PLA using MWCNT-grafted silica nanoarchitectures was efficient and improved its mechanical properties, heat resistance, and electrical resistivity.

Preparation and Properties of a Novel Microcrystalline Cellulose-Filled Composites Based on Polyamide 6/High-Density Polyethylene

In the present study, lithium chloride (LiCl) was utilized as a modifier to reduce the melting point of polyamide 6 (PA6), and then 15 wt % microcrystalline cellulose (MCC) was compounded with low melting point PA6/high-density polyethylene (HDPE) by hot pressing. Crystallization analysis revealed that as little as 3 wt % LiCl transformed the crystallographic forms of PA6 from semi-crystalline to an amorphous state (melting point: 220 °C to none), which sharply reduced the processing temperature of the composites. LiCl improved the mechanical properties of the composites, as evidenced by the fact that the impact strength of the composites was increased by 90%. HDPE increased the impact strength of PA6/MCC composites. In addition, morphological analysis revealed that incorporation of LiCl and maleic anhydride grafted high-density polyethylene (MAPE) improved the interfacial adhesion. LiCl increased the glass transition temperature of the composites (the maximum is 72.6 °C).

Nylon-6 and single-walled carbon nanotubes polyamide composites

Two methods for the functionalization of single-walled nanotubes were proposed, namely grafting of acyllactam groups or amine-terminated polyimides. Such modification allows for the preparation of stable nonsagging nanotubes dispersions in the melted ∊-caprolactam. These dispersions were further utilized for in situ ring-opening anionic polymerization of ∊-caprolactam with ∊-caprolactam magnesium bromide as a catalyst and N-acetyl-∊-caprolactam as an activator. Some unique features of the obtained novel nylon-6/nanotubes composites are significantly increased thermal stability ( T5% up to 400°C), enhanced compression modulus and Izod impact strength of polymer blocks (by 25% and 150%, respectively) and advanced tensile strength and elongation of polymer films. Such an improvement in the properties of the composites in comparison with neat nylon-6 was gained by the addition of as little as 0.1–0.01 wt% of modified nanotubes.

Improvement of performance of a ductile/brittle polymer system by graphite nanoplatelets: effect of component coupling

The upgrade of a PA/PS system based on the combination of reactive compatibilization of polymer components and their coupling with carbon nanoplatelets.