Poly(butylene 2,5-furandicarboxylate-ε-caprolactone): A new bio-based elastomer with high strength and biodegradability

All-natural environmentally degradable poly (butylene terephthalate-co-caprolactone): A theoretical and experimental study of its degradation properties and mechanisms

The design and production of materials with excellent mechanical properties and biodegradability face significant challenges. Poly (butylene terephthalate-co-caprolactone) copolyesters (PBTCL) is obtained by modifying the engineering plastic polybutylene terephthalate (PBT) with a simple one-pot process using readily biodegradable ε-caprolactone (ε-CL). The material has mechanical properties comparable to those of commercial biodegradable copolyester PBAT. Besides, this copolyester exhibited remarkable degradability in natural environments such as soil and ocean, for example, PBTCL1.91 lost >40 % of its weight after 6 months of immersion in the Bohai Sea. The effect and diversity of specific microorganisms acting on degradation in the ocean were analyzed by 16 s rDNA gene sequencing. Theoretical calculations such as Fukui function and DFT, and experimental studies on water-soluble intermediates and residual matrixes produced after degradation, confirmed that the insertion CL units not only act as active sites themselves susceptible to hydrolysis reactions, but also promote the reactivity of ester bonds between aromatic segments. This work provides insight for the development of novel materials with high performance and environmental degradability.

Supramolecular structure, relaxation behavior and free volume of bio-based poly(butylene 2,5-furandicarboxylate)-block-poly(caprolactone) copolyesters

In the present study, a fully plant-based sustainable copolyester series, namely poly(butylene 2,5-furandicarboxylate)-block-poly(caprolactone)s (PBF-block-PCL)s were successfully synthesized by melt polycondensation combining butylene 2,5-furandicarboxylate with polycaprolactone diol (PCL) at different weight ratios. Differential scanning calorimetry (DSC) showed that only PBF underwent melting, crystallization from the melt, and cold crystallization. Thermogravimetric analysis (TGA) revealed outstanding thermal stability, exceeding 305 °C, with further improvement in thermal and thermo-oxidative stability with increasing PCL content. Broadband dielectric spectroscopy (BDS) revealed that at low temperatures, below the glass transition (T_g) all copolyesters exhibited two relaxation processes (β₁ and β₂), whereas the homopolymer PBF exhibited a single β-relaxation, which is associated with local dynamics of the different chemical bonds present in the polymer chain. Additionally, it was proved that an increase in PCL content affected the dynamics of the chain making it more flexible, thus providing an increase in the value of the room temperature free volume fractions (f_v) and the value of elongation at break. These effects are accompanied by a decrease in hardness, Young's modulus, and tensile strength. The described synthesis enables a facile approach to obtain novel fully multiblock biobased copolyesters based on PBF and PCL polyesters with potential industrial implementation capabilities.

Recent Progress on Bio-Based Polyesters Derived from 2,5-Furandicarbonxylic Acid (FDCA)

The big challenge today is the upgrading of sustainable materials to replace miscellaneous ones from petroleum resources. Thus, a generic bio-based building block lays the foundation of the huge bio-market to green economy. 2,5-Furandicarboxylic acid (FDCA), a rigid diacid derived from lignocellulose or fructose, represents a great potential as a contender to terephthalic acid (TPA). Recently, studies on the synthesis, modification, and functionalization of bio-based polyesters based on FDCA have attracted widespread attention. To apply furanic polyesters on engineering plastics, packaging materials, electronics, etc., researchers have extended the properties of basic FDCA-based homo-polyesters by directional copolymerization and composite preparation. This review covers the synthesis and performance of polyesters and composites based on FDCA with emphasis bedded on the thermomechanical, crystallization, barrier properties, and biodegradability. Finally, a summary of what has been achieved and the issues waiting to be addressed of FDCA-based polyester materials are suggested.

Synthesis and characterization of biobased thermoplastic polyester elastomers containing Poly(butylene 2,5-furandicarboxylate)

A series of sustainable and reprocessible thermoplastic polyester elastomers P(BF-PBSS)s were synthesized using dimethyl-2,5-furandicarboxylate, 1,4-butanediol, and synthetic low-molecular-weight biobased polyester (PBSS). The P(BF-PBSS)s contain poly(butylene 2,5-furandicarboxylate) (PBF) as their hard segment and PBSS as their soft segment. The microstructures of the P(BF-PBSS)s were confirmed by nuclear magnetic resonance, demonstrating that a higher content of the soft segment was incorporated into P(BF-PBSS)s with higher PBSS content. Interestingly, dynamic mechanical analysis indicated that P(BF-PBSS)s comprised two domains: crystalline PBF and a mixture of amorphous PBF and PBSS. Consequently, the microphase separations of P(BF-PBSS)s were mainly induced by the crystallization of their PBF segments. More importantly, the thermal, crystallization, and mechanical properties could be tailored by tuning the PBSS content. Our results indicate that the as-prepared P(BF-PBSS)s are renewable, thermally stable, and nontoxic, and have good tensile properties, indicating that they could be potentially applied in biomedical materials.

A series of sustainable and reprocessible thermoplastic polyester elastomers P(BF-PBSS)s were synthesized using dimethyl-2,5-furandicarboxylate, 1,4-butanediol, and synthetic low-molecular-weight biobased polyester (PBSS).

Biotechnological production and high potential of furan-based renewable monomers and polymers

Of the 25 million tons of plastic waste produced every year in Europe, 40% of these are not reused or recycled, thus contributing to environmental pollution, one of the major challenges of the 21st century. Most of these plastics are made of petrochemical-derived polymers which are very difficult to degrade and as a result, a lot of research efforts have been made on more environmentally friendly alternatives. Bio-based monomers, derived from renewable raw materials, constitute a possible solution for the replacement of oil-derived monomers, with furan derivatives that emerged as platform molecules having a great potential for the synthesis of biobased polyesters, polyamides and their copolymers. This review article summarizes the latest developments in biotechnological production of furan compounds that can be used in polymer chemistry as well as in their conversion into polymers. Moreover, the biodegradability of the resulting materials is discussed.

Change of Characterization and Film Morphology Based on Acrylic Pressure Sensitive Adhesives by Hydrophilic Derivative Ratio

Hydrophilic acrylic pressure-sensitive adhesives (PSAs) were synthesized by controlling the contents of 2-ethylhexyl acrylate (EHA), isobornyl acrylate (IBOA), and 2-hydroxyethyl acrylate (HEA); especially, the characteristic change of the HEA content was analyzed. Surface contact angle of acrylic PSA film decreased from 77.87° to 70.23° in the case of Acryl-2 to Acryl-8 (below HEA 10 wt %). However, the surface contact angle of Acryl-10 to Acryl-40 (HEA 10 wt % to 40 wt %) increased up to 92.29°, indicating hydrophobicity. All acrylic PSA films showed high adhesive force above 1800 gf/25 mm. According to X-ray diffraction (XRD) measurement, hydrophilic acrylic PSAs exhibited amorphous property and it was confirmed that the morphology of acrylic PSA film was significantly affected by the flexibility of the polymer chain and the strength of hydrogen bonding. The affinity with hydrophilic materials for acrylic PSA films was evaluated by T-type peel test, confirming that the affinity with hydrophilic materials is determined by the hydrophilicity of the acrylic PSA film. The synthesized acrylic PSA film is non-toxic regardless of the hydrophilicity.

Tuning the Properties of Furandicarboxylic Acid-Based Polyesters with Copolymerization: A Review

Polyesters based on 2,5-furandicarboxylic acid (FDCA) are a new class of biobased polymers with enormous interest, both from a scientific and industrial perspective. The commercialization of these polymers is imminent as the pressure for a sustainable economy grows, and extensive worldwide research currently takes place on developing cost-competitive, renewable plastics. The most prevalent method for imparting these polymers with new properties is copolymerization, as many studies have been published over the last few years. This present review aims to summarize the trends in the synthesis of FDCA-based copolymers and to investigate the effectiveness of this approach in transforming them to a more versatile class of materials that could potentially be appropriate for a number of high-end and conventional applications.

Furanoate-Based Nanocomposites: A Case Study Using Poly(Butylene 2,5-Furanoate) and Poly(Butylene 2,5-Furanoate)-co-(Butylene Diglycolate) and Bacterial Cellulose

Polyesters made from 2,5-furandicarboxylic acid (FDCA) have been in the spotlight due to their renewable origins, together with the promising thermal, mechanical, and/or barrier properties. Following the same trend, (nano)composite materials based on FDCA could also generate similar interest, especially because novel materials with enhanced or refined properties could be obtained. This paper presents a case study on the use of furanoate-based polyesters and bacterial cellulose to prepare nanocomposites, namely acetylated bacterial cellulose/poly(butylene 2,5-furandicarboxylate) and acetylated bacterial cellulose/poly(butylene 2,5-furandicarboxylate)-co-(butylene diglycolate)s. The balance between flexibility, prompted by the furanoate-diglycolate polymeric matrix; and the high strength prompted by the bacterial cellulose fibres, enabled the preparation of a wide range of new nanocomposite materials. The new nanocomposites had a glass transition between −25–46 °C and a melting temperature of 61–174 °C; and they were thermally stable up to 239–324 °C. Furthermore, these materials were highly reinforced materials with an enhanced Young’s modulus (up to 1239 MPa) compared to their neat copolyester counterparts. This was associated with both the reinforcing action of the cellulose fibres and the degree of crystallinity of the nanocomposites. In terms of elongation at break, the nanocomposites prepared from copolyesters with higher amounts of diglycolate moieties displayed higher elongations due to the soft nature of these segments.

Partially Renewable Poly(butylene 2,5-furandicarboxylate-co-isophthalate) Copolyesters Obtained by ROP

Cyclic butylene furandicarboxylate (c(BF)_n) and butylene isophthalate (c(BI)_n) oligomers obtained by high dilution condensation reaction were polymerized in bulk at 200 °C with Sn(Oct)₂ catalyst via ring opening polymerization to give homopolyesters and copolyesters (coPBF_xI_y) with weight average molar masses in the 60,000⁻70,000 g·mol^-1 range and dispersities between 1.3 and 1.9. The composition of the copolyesters as determined by NMR was practically the same as that of the feed, and they all showed an almost random microstructure. The copolyesters were thermally stable up to 300 °C and crystalline for all compositions, and have T_g in the 40⁻20 °C range with values decreasing almost linearly with their content in isophthalate units in the copolyester. Both melting temperature and enthalpy of the copolyesters decreased as the content in butylene isophthalate units increased up to a composition 30/70 (BF/BI), at which the triclinic crystal phase made exclusively of butylene furanoate units changed to the crystal structure of PBI. The partial replacement of furanoate by isophthalate units decreased substantially the crystallizability of PBF.