Development of high damping natural rubber/butyl rubber composites compatibilized by isobutylene-isoprene block copolymer for isolation bearing

Synergistic Development of Natural Rubber/Butyl Rubber Composites for Improved Interfacial Bonding and Enhanced Shock-Absorbing Capabilities

Shock-absorbing materials play a vital role in various industrial sectors, including construction and transportation. Among these materials, natural rubber (NR) stands out due to its exceptional elastic and mechanical properties, coupled with its robust crack resistance. Nevertheless, with the rising demand for enhanced damping capacities, there is a need to further optimize the damping performance of NR. One direct approach is to blend it with high-damping rubber. Butyl rubber (IIR) is a prominent member of the high-damping rubber category. Integrating IIR effectively with the NR, however, presents challenges. These challenges arise from IIR's inherent characteristics, such as its low unsaturation, slower vulcanization rate, and restricted compatibility with NR. Addressing these challenges, our study employed isoprene and isobutene to synthesize a variant of butyl rubber with a higher degree of unsaturation-achieving an unsaturation level between 4 and 6 mol %. Notably, this heightened unsaturation significantly expedited the curing time of IIR and facilitated the concurrent vulcanization of both IIR and NR. Utilizing atomic force microscopy, we observed that the introduction of unsaturated double bonds ameliorated the compatibility between NR and IIR, leading to an interfacial region extending up to 1000 nm. Our tests using a dynamic mechanical analyzer and rubber processing analyzer demonstrated the material's damping temperature range. Furthermore, there was a noticeable rise in the loss factor (tan δ) at ambient temperature, which remains over 0.1 across both a frequency window of 0.2 to 5 Hz and a strain spectrum of 10 to 200%. This tan δ enhancement ensured the potential of these rubber composites for shock-absorbing applications.

Research and Development of High-Performance High-Damping Rubber Materials for High-Damping Rubber Isolation Bearings: A Review

At present, high-damping rubber materials, widely used in the field of engineering seismic isolation, generally have the problems such as narrow effective damping temperature range, low damping loss factor and strong temperature dependence, which lead to prominent dependence of temperature and load conditions of the isolation performance of high-damping rubber isolation bearings. Research and development of high-performance high-damping rubber materials with broad effective damping temperature range, high damping loss factor and weak temperature dependence are very urgent and necessary to ensure the safety of the seismic isolation of engineering structures. This paper mainly reviews the recent progress in the research and development of high-damping rubber materials using nitrile butadiene rubber (NBR), epoxidized natural rubber (ENR), ethylene propylene diene rubber (EPDM), butyl rubber (IIR), chlorinated butyl rubber (CIIR), and bromine butyl rubber (BIIR). This is followed by a review of vulcanization and filler reinforcement systems for the improvement of damping and mechanical properties of high-damping rubber materials. Finally, it further reviews the constitutive models describing the hyperelasticity and viscoelasticity of rubber materials. In view of this focus, four key issues are highlighted for the development of high-performance high-damping rubber materials used for high-damping rubber isolation bearings.

Preparation and Properties of Rubber Blends for High-Damping-Isolation Bearings

To improve the energy dissipation capacity of rubber isolation bearings, it is important to find a new rubber material with good applicability and high damping properties. Two types of blends were prepared using nitrile rubber (NBR), brominated butyl rubber (BIIR) and ethylene-vinyl acetate copolymer (EVA): NBR/BIIR and NBR/BIIR/EVA. The vulcanization, mechanical and damping properties of the blends were analyzed. The results show that both blends exhibit excellent vulcanization plateaus and mechanical properties. For NBR/BIIR, as the BIIR content increases, the complementary effects of NBR and BIIR afforded by blending are enhanced. Two damping peaks appeared in the tanδ-T curve and shifted toward lower and higher temperatures, respectively, which clearly widened the effective damping temperature range. However, the damping value in the valley of the tanδ-T curve was as low as 0.39. For NBR/BIIR/EVA, the addition of EVA greatly increased damping in the valley of the tanδ-T curve to approximately 0.54. EVA was observed to be the optimal polymer for improving the compatibility of the NBR/BIIR blend. Moreover, hot air thermal aging tests showed that both blends demonstrated good stability.