Copper Nanowires for Transparent Electrodes: Properties, Challenges and Applications

Fragmentation of Cu2O Oxides Caused by Various States of Stress Resulting from Extreme Plastic Deformation

The development of microelectronics results in higher demand for copper microwires and thin foils. Higher demand requires conducting research to obtain knowledge on the influence of extreme plastic deformation on materials' susceptibility to plastic processing without the loss of coherence. One of the key factors contributing to rupture during the plastic deformation of copper is the presence of micrometer-sized, eutectic Cu2O oxides, which are weakly bound to the copper matrix. These oxides are formed during the metallurgical stage of wire rod copper manufacturing. Copper wire rod of the ETP (electrolytic tough pitch) grade was subjected to wire drawing followed by cold-rolling. Applying different states of stress during plastic deformation (wire drawing, cold-rolling, and upsetting) made it possible to specify the conditions required for Cu2O oxides' fragmentation due to the extreme total deformation. Qualitative and quantitative analyses of the Cu2O oxides' evolution and fragmentation as the plastic deformation progressed were the main focus of this paper. It was determined that major fragmentation occurred during the initial stages of plastic deformation. Applying further extreme deformation or changing the state of stress during plastic deformation did not facilitate the continuation of fragmentation. It was only their shape that was becoming elongated.

Zinc Oxide-Encapsulated Copper Nanowires for Stable Transparent Conductors

Cu nanowire (NW)-based transparent conductors are considered to be highly promising constituents of next-generation flexible transparent electronics. However, the fast oxidation of copper under ambient conditions hinders the use of Cu NWs. Herein, we demonstrate a low-cost and scalable approach for preparing a ZnO shell on the surface of Cu NWs under ambient conditions. The covered ZnO shells enhance the oxidative stability of Cu NWs. The optical and electrical properties of ZnO@Cu NWs remain similar to the original performance of the Cu NWs (for example, before encapsulating: 13.5 Ω/sq. at 84.3%, after encapsulating: 19.2 Ω/sq. at 86.7%), which indicates that encapsulation with a ZnO shell enables the preservation of the transparency and conductivity of Cu NW networks. More importantly, the ZnO@Cu NWs exhibit excellent stability in terms of long-term storage, hot/humid environments, and strong oxidizing atmosphere/solution.

An Aqueous Process for Preparing Flexible Transparent Electrodes Using Non-Oxidized Graphene/Single-Walled Carbon Nanotube Hybrid Solution

In this study, we prepared flexible and transparent hybrid electrodes based on an aqueous solution of non-oxidized graphene and single-walled carbon nanotubes. We used a simple halogen intercalation method to obtain high-quality graphene flakes without a redox process and prepared hybrid films using aqueous solutions of graphene, single-walled carbon nanotubes, and sodium dodecyl sulfate surfactant. The hybrid films showed excellent electrode properties, such as an optical transmittance of ≥90%, a sheet resistance of ~3.5 kΩ/sq., a flexibility of up to ε = 3.6% ((R) = 1.4 mm), and a high mechanical stability, even after 103 bending cycles at ε = 2.0% ((R) = 2.5 mm). Using the hybrid electrodes, thin-film transistors (TFTs) were fabricated, which exhibited an electron mobility of ~6.7 cm2 V-1 s-1, a current on-off ratio of ~1.04 × 107, and a subthreshold voltage of ~0.122 V/decade. These electrical properties are comparable with those of TFTs fabricated using Al electrodes. This suggests the possibility of customizing flexible transparent electrodes within a carbon nanomaterial system.

Conductive and elastic bottlebrush elastomers for ultrasoft electronics

Understanding biological systems and mimicking their functions require electronic tools that can interact with biological tissues with matched softness. These tools involve biointerfacing materials that should concurrently match the softness of biological tissue and exhibit suitable electrical conductivities for recording and reading bioelectronic signals. However, commonly employed intrinsically soft and stretchable materials usually contain solvents that limit stability for long-term use or possess low electronic conductivity. To date, an ultrasoft (i.e., Young's modulus <30 kPa), conductive, and solvent-free elastomer does not exist. Additionally, integrating such ultrasoft and conductive materials into electronic devices is poorly explored. This article reports a solvent-free, ultrasoft and conductive PDMS bottlebrush elastomer (BBE) composite with single-wall carbon nanotubes (SWCNTs) as conductive fillers. The conductive SWCNT/BBE with a filler concentration of 0.4 - 0.6 wt% reveals an ultralow Young's modulus (<11 kPa) and satisfactory conductivity (>2 S/m) as well as adhesion property. Furthermore, we fabricate ultrasoft electronics based on laser cutting and 3D printing of conductive and non-conductive BBEs and demonstrate their potential applications in wearable sensing, soft robotics, and electrophysiological recording.